Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Glow plug issues

Thread Tools
 
Search this Thread
 
Old Jan 29, 2008 | 09:15 AM
  #1  
beerman2therescue's Avatar
beerman2therescue
Thread Starter
|
Junior User
Joined: Dec 2007
Posts: 52
Likes: 0
Glow plug issues

I have searched and still cant find an anwer. I am having problems with cold starting so I decided the 20 year old beast needed help. I bought some new beru glowplugs and a new gpc. I wired my gpc up first and now it wont work, I wired it the exact same as the old one. help. I am going to put in the glowplugs once I get this gpc figured out. I bought 16 glowplugs from autozone for 16 cents!Also they new glowplugs have the bullet typr attachments. but these beru have the clip on type attachments. how do I convert them?
1987 f250
6.9 diesel
 

Last edited by beerman2therescue; Jan 29, 2008 at 09:17 AM. Reason: add truck
Reply
Old Jan 29, 2008 | 09:44 AM
  #2  
hugger94's Avatar
hugger94
Tuned
20 Year Member
Joined: Apr 2004
Posts: 259
Likes: 5
It sounds like the beru glow plugs you purchased are ZD1A (Spade connector) for 83 -86 6.9L engines. Someone can correct me but I believe your 87 6.9L should use the ZD9 (bullet connector). You will have to tell them that you are wanting the ZD9 motorcraft glow plug specifically, don't let them try to cross reference to their Autolite glow plug or any other brand.

If you can't find the ZD9's at your local AZone you could check out ebay. Search on Motorcraft glow plugs.

hugger94
 
Reply
Old Jan 29, 2008 | 09:48 AM
  #3  
beerman2therescue's Avatar
beerman2therescue
Thread Starter
|
Junior User
Joined: Dec 2007
Posts: 52
Likes: 0
can i convert the harness. its old as hell and I figure that it needs some help as well
 
Reply
Old Jan 29, 2008 | 10:12 AM
  #4  
hugger94's Avatar
hugger94
Tuned
20 Year Member
Joined: Apr 2004
Posts: 259
Likes: 5
That would be a good question for a moderator. I don't know whether the ZD1A and ZD9 require the same voltage, they physically are the same size, just different connector(s).
hugger94
 
Reply
Old Jan 29, 2008 | 03:07 PM
  #5  
beerman2therescue's Avatar
beerman2therescue
Thread Starter
|
Junior User
Joined: Dec 2007
Posts: 52
Likes: 0
i put in the old gpr amd it worked. i guess the boneheads at autozone gave me the wrong part.well the question remains. what should I do about the old glow plugs. I have spade connectors but the harness is bullet.
 
Reply
Old Jan 29, 2008 | 04:11 PM
  #6  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,573
Likes: 5,609
From: Marlboro Mental Hospital.
Club FTE Gold Member
just change the connectors to the bullet type. if i remember correctly, you want the .173 size connector.
 
Reply
Old Jan 29, 2008 | 09:27 PM
  #7  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 16
From: Nutter Fort, WV
Club FTE Silver Member

The glow plugs you got are the bullet connector, which are the new style if I am reading you right.

Your engine should have used that type glow plug.

I have never tried the butt connector, but I have seen several times that others have used them if you find the right size.

For the price you gave, I would use them.
 
Reply
Old Jan 30, 2008 | 06:39 PM
  #8  
beerman2therescue's Avatar
beerman2therescue
Thread Starter
|
Junior User
Joined: Dec 2007
Posts: 52
Likes: 0
sorry for the misinformation. the ones on my truck are bullet. I now have the zd 9 beru. I bought them due to the fact that I am not paying 22 bucks for the ones thatfit my truck. what can I do to make the spade glow plugs fit my bullet style wiring harness
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jan 30, 2008 | 09:31 PM
  #9  
faststang94's Avatar
faststang94
Senior User
Joined: Mar 2007
Posts: 201
Likes: 0
ive worked on peoples trucks with butt connector ends or female side to the bullet style connectors that you can buy and they have worked alright long as they are tight i shouldnt see a problem really.
 
Reply
Old Jan 30, 2008 | 09:45 PM
  #10  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 16
From: Nutter Fort, WV
Club FTE Silver Member

Two options,
Make a jumper with a male bullet connector on one end and a 1/4" female spade connector on the other end.
or
Cut the bullet connectors off and replace with female spade connectors.

I would probably go the first route, that makes it easy to go back later.
 
Reply
Old Jan 31, 2008 | 04:50 PM
  #11  
arto_wa's Avatar
arto_wa
Tuned
15 Year Member
Liked
Joined: Sep 2006
Posts: 436
Likes: 51
From: Southwest WA
On my 1984 F250, I installed a solid state glow plug controller retrofit kit (part No. 1809443C96, cost was $ 271 at International Harvester dealer) in January 1995.
The kit came with new everything needed such as, wiring harness, glow plugs, detailed instructions etc.

It has worked flawless, I have lost only one glowplug in 13 years of use.
 
Reply
Old Jan 31, 2008 | 05:43 PM
  #12  
PLC7.3's Avatar
PLC7.3
Post Fiend
Joined: Nov 2004
Posts: 5,638
Likes: 1
From: Manitoba
You cannot use the spade connector GPs with the solid state controller, so don't even bother trying. The systems are completely different.........the ZD 9 are PTC GPs..... positive temperature coefficient......

IH number for ZD9............ IH 1819649C1
 

Last edited by PLC7.3; Jan 31, 2008 at 06:05 PM.
Reply
Old Jan 31, 2008 | 05:55 PM
  #13  
arto_wa's Avatar
arto_wa
Tuned
15 Year Member
Liked
Joined: Sep 2006
Posts: 436
Likes: 51
From: Southwest WA
Smile

As I mentioned, the IH solid state controller kit was complete (with a set of bullet type connector glowplugs & harness).
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
kev03
1999 - 2003 7.3L Power Stroke Diesel
5
Sep 25, 2014 07:36 AM
drewdole
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
Mar 29, 2011 05:02 PM
bigwilliejoe
1994.5 - 1997 7.3L Power Stroke Diesel
39
Jun 2, 2010 10:39 PM
wreckinball
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
22
Jun 6, 2009 11:33 PM
supercab79
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
7
Nov 3, 2008 03:23 PM




All times are GMT -5. The time now is 08:51 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE