Notices
Aerostar Ford Aerostar

need help!

Thread Tools
 
Search this Thread
 
Old Jan 21, 2008 | 01:23 AM
  #1  
customcab66's Avatar
customcab66
Thread Starter
|
Elder User
Joined: Jan 2006
Posts: 861
Likes: 1
need help!

Have a 1990 aerostar with a 4.0l engine and when you turn the key on the stereo pops and the inside lights flicker with the pop. The stereo is off and the face plate is out and it still pops through the speakers. When you start it you hear the engine through the speakers. The check engine light comes on and off from time to time. When plugged into the computer to get a code the light goes out and the motor revs up for a minute then goes back to normal until you unplug it. Went through and replaced the coil pack this weekend. Did not help.
 
Reply
Old Jan 21, 2008 | 01:46 AM
  #2  
DCRB's Avatar
DCRB
Posting Guru
Joined: Aug 2007
Posts: 1,036
Likes: 2
From: Portland, Oregon
How did you hook up the stereo? if you chopped up the factory harness that could make the weird noises. sounds like something is shorting out. I know i had issues when i first hooked up a cdplayer in my dad's aero, and i cut up the factory harness's, i had issues with the speakers sounding bad and not working right.
 
Reply
Old Jan 21, 2008 | 03:14 AM
  #3  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
best to add a stereo with a 12v relay powered directly from the battery and switched with ignition or added switch.
12v wiring on Aero will not handle most add on stereos
also solves most of the alternator ignition engine computer noise problems.

always ground stereo on chassis metal as close to stereo as possible. never back to battery.
 
Reply
Old Jan 21, 2008 | 05:03 AM
  #4  
DCRB's Avatar
DCRB
Posting Guru
Joined: Aug 2007
Posts: 1,036
Likes: 2
From: Portland, Oregon
Originally Posted by 96_4wdr
best to add a stereo with a 12v relay powered directly from the battery and switched with ignition or added switch.
12v wiring on Aero will not handle most add on stereos
also solves most of the alternator ignition engine computer noise problems.

always ground stereo on chassis metal as close to stereo as possible. never back to battery.
what do you mean relay? how would you hook this up?
 
Reply
Old Jan 21, 2008 | 12:19 PM
  #5  
bertha66's Avatar
bertha66
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2004
Posts: 8,062
Likes: 35
From: Central Oregon
The Areo that Allen Jr is talking about is my wifes, the stereo has been the van for years without any noise. The problems with it started with a random CEL with NO codes, it has been check by 5 differant shops and differant computers. The popping and it had a buze, that he is talking about started when the van died while it was running down the road at 60mph and started up again on it's own. This past weekend we changed the coil pac, battery and the spark plugs. I still have the popping in the stereo that makes the lights blink, and as of yesterday, still getting a random CEL.
 
Reply
Old Jan 22, 2008 | 09:13 AM
  #6  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
Question, what kind of plugs and wires do you have. The reason I ask is that non-OEM wires may not have the proper noise suppression. If the wires are emitting too much electromagnetic noise, it may be audible on the stereo, and it can also feedback into the computer causing erratic behavior. If you are not using Motorcraft wires, or the wires are really old, I would suspect they may be involved.
 
Reply
Old Jan 22, 2008 | 10:32 AM
  #7  
bertha66's Avatar
bertha66
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2004
Posts: 8,062
Likes: 35
From: Central Oregon
They are aftermarket wires and about one year old, and the noise just started. My son fond a loose plug on the alt. and it seems to be ok as of last night, will see today, my wife took it to work today.
 
Reply
Old Jan 22, 2008 | 11:12 AM
  #8  
aerocolorado's Avatar
aerocolorado
Postmaster
20 Year Member
Joined: Apr 2001
Posts: 3,818
Likes: 3
Originally Posted by customcab66
Went through and replaced the coil pack this weekend. Did not help.
Just a thought. Did you note and re-install (ground) the static suppressor that mounts on the coil pack frame?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jan 22, 2008 | 02:10 PM
  #9  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
Ok, I would suspect the wires have failed. Replace them with Motorcraft wires.
 
Reply
Old Jan 22, 2008 | 02:22 PM
  #10  
bertha66's Avatar
bertha66
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2004
Posts: 8,062
Likes: 35
From: Central Oregon
Originally Posted by aerocolorado
Just a thought. Did you note and re-install (ground) the static suppressor that mounts on the coil pack frame?
I did not remove the frame, just the coil. I did not note a statis suppressor, I will have to look.
 
Reply
Old Jan 22, 2008 | 02:37 PM
  #11  
aerocolorado's Avatar
aerocolorado
Postmaster
20 Year Member
Joined: Apr 2001
Posts: 3,818
Likes: 3
bertha,
The static suppressor is mounted to the coil pack frame but the lead wire is grounded by one of the coil pack hold down bolts - if memory serves. In those tight confines, its easy to overlook a small, dark, wire lead like that. There is only a single lead, so you can reach back with one hand and finger trace the lead to its mounting point.
 
Reply
Old Jan 22, 2008 | 03:03 PM
  #12  
bertha66's Avatar
bertha66
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2004
Posts: 8,062
Likes: 35
From: Central Oregon
Thanks, it is VERY tight up in there. My wife call to say that it is running good, but has a small buze in the stereo, so I be thinking you are right about this.
 
Reply
Old Jan 22, 2008 | 04:28 PM
  #13  
Aeroman59's Avatar
Aeroman59
Elder User
Joined: Dec 2006
Posts: 830
Likes: 0
From: Kitchener,Ontario,Canada
Question

Originally Posted by customcab66
Have a 1990 aerostar with a 4.0l engine and when you turn the key on the stereo pops and the inside lights flicker with the pop. The stereo is off and the face plate is out and it still pops through the speakers. When you start it you hear the engine through the speakers. The check engine light comes on and off from time to time. When plugged into the computer to get a code the light goes out and the motor revs up for a minute then goes back to normal until you unplug it. Went through and replaced the coil pack this weekend. Did not help.
So does the interference go up & down with engine revs or does it stay constant? .........is it there ALL the time.

Sounds like you could have a bad ground connection somewhere.
Do all of your electricals work correctly ?
 

Last edited by Aeroman59; Jan 22, 2008 at 04:34 PM.
Reply
Old Jan 22, 2008 | 04:41 PM
  #14  
bertha66's Avatar
bertha66
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2004
Posts: 8,062
Likes: 35
From: Central Oregon
The low buze does go up with RPM's. All electricals are working good. I'm thinking a diode in the alt. may have gone bad.
 
Reply
Old Jan 23, 2008 | 07:57 AM
  #15  
aerocolorado's Avatar
aerocolorado
Postmaster
20 Year Member
Joined: Apr 2001
Posts: 3,818
Likes: 3
Originally Posted by aerocolorado
bertha,
The static suppressor is mounted to the coil pack frame but the lead wire is grounded by one of the coil pack hold down bolts - if memory serves. In those tight confines, its easy to overlook a small, dark, wire lead like that. There is only a single lead, so you can reach back with one hand and finger trace the lead to its mounting point.
After pondering this advice some more, I think I am confusing the Aerostar setup with a recent repair on a Contour which does have a lead wire grounded to a coil pack bolt. I think on the Aerostar it is just the metal suppressor body mounted to the coil pack frame (which grounds it) and only a wire connector. Sorry for any confusion.
 
Reply



All times are GMT -5. The time now is 08:41 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE