Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Plug Gap + Coil Packs

Thread Tools
 
Search this Thread
 
Old Jan 13, 2008 | 11:36 AM
  #1  
mediaman67's Avatar
mediaman67
Thread Starter
|
Laughing Gas
15 Year Member
Joined: Nov 2005
Posts: 835
Likes: 0
Plug Gap + Coil Packs

Hi all,

96 Sport, 4.0L OHV

Wanted to know the spark plug gap range, and what is prefered... I am running MC single plats, and/or Autolite Double Plats

Also, are the coil packs on these in pairs? if so, how are they paired up? I get a CEL for 304 and sometimes 301 - just hoping it's the same coil pack for Cyl 1 and 4 :-)

lastly, the dealer gave me Single Plats for plug replacement - is there a benefit to running a Double plat plug all around, besides longer life of the plug?

what is the best plug I can put into this engine? I am using MC wires BTW

Thanks to all
 
Reply
Old Jan 13, 2008 | 01:14 PM
  #2  
TeamExploder's Avatar
TeamExploder
Senior User
Joined: Dec 2007
Posts: 121
Likes: 0
Not sure on what to tell ya bout the plugs, when I replaced mine I just went pretty much with OEM standard plugs and the gap size is under the hood right by the hood latch where it tells you what grade of oil to use. I don't have it memorized.
 
Reply
Old Jan 13, 2008 | 03:54 PM
  #3  
thelonerangerxlt's Avatar
thelonerangerxlt
Posting Guru
25 Year Member
Joined: Aug 2000
Posts: 1,984
Likes: 2
The recommended plug gap is .054"

The coils are paired 1-5, 2-6, and 3-4, so I don't think the coil pack is causing the misfires. I'd suspect the plugs or wires. You could try cleaning the top of the coil pack; see if that helps. Also take a look with it running at night, to see if you see any sparking at the coil pack top.

You can run single plat plugs OK, but one bank will wear out quicker than the other due to the different bank polarities. Double plats are better for more uniform wear.

I would have recommended MCs a few months ago, but on the last plug change, I had one new plug that misfired right out of the box......
I've also had bad 'new' Champions, so I don't know what I'll go with next.....?
 
Reply
Old Jan 13, 2008 | 04:53 PM
  #4  
mediaman67's Avatar
mediaman67
Thread Starter
|
Laughing Gas
15 Year Member
Joined: Nov 2005
Posts: 835
Likes: 0
so .44 is too tight then? ok, good to know.

next time I change them all, I will run Double Plats all around - I like Autolites - seems to be a good plug too.

Thanks,
Bob
 
Reply
Old Jan 13, 2008 | 04:58 PM
  #5  
mediaman67's Avatar
mediaman67
Thread Starter
|
Laughing Gas
15 Year Member
Joined: Nov 2005
Posts: 835
Likes: 0
also, I wonder if the dealer will sell me just #4's wire - since the others are fine, and are MC wires.

do gaps change? I pulled the plugs, and I could swear most of them are a shorter gap than .054 - I didn't know if the electrodes cause the gap to change over time.

is there any harm is running a single cylinder with a Double Plat, where all the rest have single Plats in them? or?
 
Reply
Old Jan 14, 2008 | 08:32 AM
  #6  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
You can run sungle plats, but there are different for each side, one side has the platinum electrode, and the other has the platinum on the tip. They have to be placed on the correct side, depending on which way the current is flowing through them. Double plats are the way to go, that way you don't have to figure out which side they go on.
 
Reply
Old Jan 14, 2008 | 10:26 AM
  #7  
mediaman67's Avatar
mediaman67
Thread Starter
|
Laughing Gas
15 Year Member
Joined: Nov 2005
Posts: 835
Likes: 0
side? of the engine? or of the coil set? - didn't think it mattered, since all the SP motorcraft plugs I got when I did it originally looked all the same... maybe I'm missing something here :-)

so, I guess I should replace #1 and #4 both with double plats and be done?

I've gotten 2 different charts from people regarding the Coil pairs - are they 1&4,2&5,3&6??

This is the 4.0L OHV engine.... I guess the coil packs are located directly below the wire caps, correct?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
99f350sd
Aerostar
31
Feb 13, 2022 10:29 PM
96_4wdr
Aerostar
10
Jul 18, 2005 03:13 PM
tankhokie
Explorer, Sport Trac, Mountaineer & Aviator
2
Jul 8, 2004 12:15 PM
bitsakis
Explorer, Sport Trac, Mountaineer & Aviator
8
Sep 30, 2003 03:07 PM
wrenchinfool
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
15
May 21, 2002 08:53 AM




All times are GMT -5. The time now is 08:35 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE