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adjusting boost?

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Old Dec 23, 2007 | 10:17 PM
  #1  
deanzawistowski's Avatar
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adjusting boost?

on the highway when i put the petal to the floor i can hit 20psi easy.

i know that is no where close to beeing safe on a stock engine. I called around to some local diesel garages and talked to a few mechanics who either said the boost cant be adjusted on the turbo that came with that engine and even one claimed the turbo on the IDIs didnt have a wastegate.

so my question is if i cant find any mechanic to adjust the wastegate how hard would it to be to do myself? (adjusting the wastegate is what controls the boost on these trucks right??)

i have a decent amount of expierence working on cars but never on turbos. I know i can control the boost with my right foot, but id like to be able to floor it and not have to worry about anything.
 
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Old Dec 24, 2007 | 12:45 AM
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If your wastegate has an adjustable actuating rod then you will want to extend it or make it longer by screwing it out to decrease boost.
 
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Old Dec 24, 2007 | 01:07 AM
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i have no idea what a wastegate is or where its located
anyone done this before who can give me some details?
 
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Old Dec 24, 2007 | 01:13 AM
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oh and btw i dont know if it matters or not but i have the injector pump turned up a bit and a completely free flowing exhaust with 5" stacks
 
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Old Dec 24, 2007 | 08:49 AM
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If it is a stock ats turbo it is the round thing with rod sticking out of the back of it on the left hand side of the turbo (if you are facing it). It is attached to a small plate with two bolts and the rod attaches in the back with a clip. Turning it up and down can be hard without breaking the rod or hurting the diaphram in the wastegate. Your best bet is to take the wastegate out (two bolts and a clip) and clamp the rod in a vice while you turn the other end with some vice-grips. Careful not to break it.

By the way I was making 15psi with my wastegate turned in and the fuel turned up but that was pushing it without studs.
 
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Old Dec 24, 2007 | 09:07 AM
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Hi guys,

if you don't mind me 'piggybacking' on this thread, what is appropriate boost levels ?
I have a fabricated powerstroke turbo installed on my 88 7.3, no wastegate. My boost gauge shows maximum boost of about 8-9 pounds. I was always hoping for more, but maybe it's OK.

Comments ?
 
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Old Dec 24, 2007 | 09:41 AM
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7psi is stock, but 12psi is the magic number that they say not to exceed if you don't want to replace alot of head gaskets.
 
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Old Dec 24, 2007 | 10:39 AM
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Thanks Blake, I guess I'll leave well enough alone !
 
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Old Dec 24, 2007 | 11:09 PM
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if im at 20psi now how many turns shoud i go back to be around 10-12psi max.

anyone have any pictures of this?
 
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Old Dec 25, 2007 | 04:50 AM
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The orange circle is where the arm adjusts at.
The rod into the wastegate actuator can not turn or the diaphram will be torn, so be carefull.
Also you are working against a spring when you adjust the arm, so expect a fight from the actuator when you remove and reinstall the rod on the arm.

At the very top of the picture you can almost see the E clip that has to be removed so you can remove the rod from the arm to adjust the rod.
Loosen the locknut before you remove the rod from the wastegate arm.
You need to make the rod longer to lower the boost pressure, as I remember it was something like 1.5 PSI per full turn of the adjustment.
I would go 3.5 turns and get it down to 15 for a max boost.
 

Last edited by Dave Sponaugle; Dec 25, 2007 at 04:57 AM.
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Old Dec 25, 2007 | 10:13 AM
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that was a huge help, thanks
 
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Old Dec 25, 2007 | 08:14 PM
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I have a 1994 IDI turbo truck too. I have a Pyro kit ordered. I have read a lot about turning up the max fuel setting on the pump. (but waiting to do so for the pyro) Should I also toy with increasing the boost via the info on this post?
 
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Old Dec 25, 2007 | 08:17 PM
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Do you have a boost guage as well?
 
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Old Dec 25, 2007 | 09:00 PM
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yeah i got one
 
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Old Dec 25, 2007 | 09:01 PM
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im still a little confused as to what i have to remove, i know what rod i have to turn though
 
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