New Trailer - Need Advice
The 7 wire plug at the REAR of the Ex has wires going to it as wired by the factory...those wires are integrated into the Ex's factory wiring harness and provide signals already wired like brake lights, turn signals, tail lights, 12V power (check that the needed fuse is installed per your manual)
...and it has the wires to provide trailer brakes...I say it has the wires to provide trailer brakes because YOU have to provide the brake controller and wire it in UNDER THE DASH...your Ex should have come with a factory 'pig tail' that includes a plastic connector and 4 wires. The plastic connector plugs in under the drivers dash (more in the center actually) but if you remove the fuse panel cover (the big 4 screw panel at the drivers knees) and look towards the center of the Ex behind the radio...you will see a gusset and a triangular opening...the grey plug will be there (there is a photo on here that SHOWS that plug...I just don't have it handy)....but you MUST install a brake controller to actually have trailer brakes.
But all the 'wires' are in the factory harness...yes...
On the fuse...check your owners manual...on my 2005...there is a square fuse (#115) that provides 12V trailer battery charging while connected...if that fuse wasn't there...well I couldn't charge my trailer 12V battery while driving...
Does that answer your question?
joe.
I like how you always err on the side of safety and security! 
As to the Darwinian throwback you mentioned towing 19,200 (and there are several) it's ok and safe... after all his F250 with a 15KGCWR limit is registered with the state for 25,999, which makes it OK! (NOT).
joe.
If you can't' tell...weight and balance is one of my passions and hot buttons. Too many simply neglect the importance of this and they shouldn't. While most times you can 'get away with it' and be 'lucky'...it only takes once for something bad to happen. Ever notice that EVERY commuter flight you have ever taken (turbo prop) goes thru this weight and balance procedure BEFORE takeoff and the numbers must be checked by someone?...why?...well errors can cause a crash...the same thing can happen when towing an improperly balanced setup. The forces exherted by even a small utility trailer loaded improperly that far behind even an Excursion can be catastrophic to the driver and those around him...extreme...yes...possible...you betcha. It IS the responsibility of the driver towing that trailer to know how to load...sorry for the soap box...
If someone is 'unsure' of how they should load...it is actually better from a stability standpoint to load nose heavy (obviously as long as the TV isn't dragging butt) but if in doubt...it is better to load on the side of MORE tongue weight than less. But everyone should visit a scale to ensure they are loaded to a 10-15% tongue weight with 12-14% being better to give a little leaway in load movement over the trips. But if during the trip you feel some 'wiggle' when tooling down the road...you can stop and shift some load more forward.
Many are 'new' to towing and don't know how it should feel...Your trailer should track well when going down the road and not 'wag'...Stability 'upset' comes from 'outside' forces...down hill in a curve with strong cross winds and semi's passing (bow wave) are the worst...an improperly balanced trailer in this situation can become an oscillating pendulum behind any vehicle and depending on the drivers reaction will determine the outcome...that 'new' tower will likely hit his TV brakes...WRONG decision. He's got two choices...if the trailer has brakes...apply them manually but GENTLY to 'tug' the trailer into shape...or he could slightly accelerate to try and do the same...but do NOT hit the TV brakes...
My (soapbox) point being...and sorry you were the brunt...is that improper loading can result in disastrous results for everyone...always lean on the side of heavier tongue weight if you aren't going to use a scale to measure tongue weight as a percentage of the overall trailer weight.
joe.
Never, Ever forget about your tires and their pressure.
Equalizer WD hitch set up (worth every penny) around 400.00 installed
Prodigy controller (by far the best for the $) 129.00
Custom pigtail for the Ex to the controller (plug and go, no wire splicing) 14.00
You will end up with a set up that is safe, simple and your travels will be much more enjoyable.
Ford Trucks for Ford Truck Enthusiasts
I ALWAYS check my trailer brakes manually before I tow...with my Prodigy it entails moving the unit and pulling the manual slide...if the TT tugs the unit to a stop...I know I have brakes...
BUT...I could have a magnet getting weak and only using a percentage of maximum power...
Where the P3 is nice is that when you perform that 'manual' check...you can see the sourced current to the TT brakes...you make a mental note (or even write it down and place it on your visor like I have my TT HEIGHT written up there)...this way...when you do this test...you KNOW that your current is always the same...if you notice less current...you KNOW something is wrong.
Each magnet 'draws' a maximum amount of current. Sourcing current to say 4 wheels is an 'addative' thing. If each magnet requires nominally 3.25 AMPS...4 wheels would require 13AMPS...in your test...you should always see near 13AMPS under FULL braking as in a manual stop test.
Volts...well volts will always be constant for varied AMPS...up to the point that the AMPS exceed the output drive...then the VOLTS will dip to compensate for that...but that is getting complicated...all you need to know is that there is no way to know the current output on a Prodigy...it doesn't show it and that is a lacking piece of info...IMO...
So in the brake controller market today...the Brakesmart has been reported as being extremely SMOOTH but then again you must tap into your master cylinder hydraulic lines...and it costs $400!!!...
The next best (IMO) is the P3 and Jordan 2020Ultima (although the Jordan is currently unavailable) followed by the Prodigy...
joe.
I ALWAYS check my trailer brakes manually before I tow...with my Prodigy it entails moving the unit and pulling the manual slide...if the TT tugs the unit to a stop...I know I have brakes...
BUT...I could have a magnet getting weak and only using a percentage of maximum power...
Where the P3 is nice is that when you perform that 'manual' check...you can see the sourced current to the TT brakes...you make a mental note (or even write it down and place it on your visor like I have my TT HEIGHT written up there)...this way...when you do this test...you KNOW that your current is always the same...if you notice less current...you KNOW something is wrong.
Each magnet 'draws' a maximum amount of current. Sourcing current to say 4 wheels is an 'addative' thing. If each magnet requires nominally 3.25 AMPS...4 wheels would require 13AMPS...in your test...you should always see near 13AMPS under FULL braking as in a manual stop test.
Volts...well volts will always be constant for varied AMPS...up to the point that the AMPS exceed the output drive...then the VOLTS will dip to compensate for that...but that is getting complicated...all you need to know is that there is no way to know the current output on a Prodigy...it doesn't show it and that is a lacking piece of info...IMO...
So in the brake controller market today...the Brakesmart has been reported as being extremely SMOOTH but then again you must tap into your master cylinder hydraulic lines...and it costs $400!!!...
The next best (IMO) is the P3 and Jordan 2020Ultima (although the Jordan is currently unavailable) followed by the Prodigy...
joe.
Accelerometer software is VERY complicated in filtering properly...Tekonsha has done an excellent job...but it isn't perfect under 'all' conditions...most...yes...all...not quite yet...
But for more than a $200 delta...I'll take a little 'jerky' stop now and then...I know what to expect...that's all...
joe.
Last edited by X_Hemi_Guy; Nov 26, 2007 at 03:52 PM.
... but I'll ask if he has noticed any difference...he JUST got the truck Saturday though...only towed enough to know what I have been telling him about the power of the V10 isn't a LIE!!!
joe.
Last edited by X_Hemi_Guy; Nov 26, 2007 at 03:53 PM.
... but I'll ask if he has noticed any difference...he JUST got the truck Saturday though...only towed enough to know what I have been telling him about the power of the V10 isn't a LIE!!!
joe.
Will be anxious to hear his reaction as well as the controller comparison.
Good job, X......
He is still in absolute AWE over the shear POWER of the V10 that he didn't pay much attention to the tow command!
...seems he adjusted it just enough to stop his TT...he was more amazed at how hard his motor tugged!
So he is 'planning' a trip this weekend IF (big if) the weather holds...he promised a complete brake comparison to the Jordan.
BTW...the Jordan uses a little cable on the brake pedal to sense brake pressure...so it is different than the Prodigy...it receives HIGH marks from those that use it though!!!
I'm sure there are guys in the 250/350 forum that used the Prodigy and then the tow command...just not in the Ex forums as much...I spoke out of turn...sorry...I thought he had the Prodigy...
I know Ford changed the wiring harness on the SD's in '05 BUT NOT on the Ex's...does that mean a factory tow command would NOT plug into our trucks due to that harness swap we DIDN'T get!!!
...joe.








