Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

O/D - Electrical Problem

Thread Tools
 
Search this Thread
 
Old Nov 1, 2007 | 07:46 AM
  #1  
aMw_fl's Avatar
aMw_fl
Thread Starter
|
New User
Joined: Apr 2007
Posts: 16
Likes: 0
O/D - Electrical Problem

I have a 99 F250 Powerstroke with automatic transmission. I took apart the steering cover last night and reattached the 3 wires to the O/D that wasn't working. At some point, I touched one or more of the wires together or against the metal. I didn't think nothing of it, but when I put everything back and tried to go - no throttle. So I found the fuse(#19) replaced it and thought everything was ok. Long story short, now I keep blowing that #19 fuse. What do I do now?

Thanks.
 
Reply
Old Nov 1, 2007 | 08:26 AM
  #2  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,129
Likes: 4,727
From: Henderson, NV
Club FTE Gold Member
There's probably another part of the wire that is frayed and shorting. Pull the switch out the end of the stalk. That will allow you to pull the connecter with wires attached out the same end too and you can inspect the entire length of the wires. I assume you insulated the joints where you fixed the wires, right? Did you switch polarities on some of the wires?
 
Reply
Old Nov 1, 2007 | 08:35 AM
  #3  
aMw_fl's Avatar
aMw_fl
Thread Starter
|
New User
Joined: Apr 2007
Posts: 16
Likes: 0
Thanks Leonard, when you say the stalk do you mean where it goes in to the dash? I will look again, I think I insulated the wires but they are tiny and I just used black tape.
 
Reply
Old Nov 1, 2007 | 08:43 AM
  #4  
BillyBob69's Avatar
BillyBob69
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

The gear selector...where it goes into the steering column. You can tap out the pin the holds it in place, just keep an eye out for the pressure spring that helps keep it in place. Easy to lose it. Like a bent piece of spring steel. Once you pull that, you can check the wiring from the connector to the end. It does sound like something is still crossed. Also as NOOB said...make sure you kept the wires straight as for the colors go. I actually added about 4 inches of wire to mine when I repaired them, then soldered the wires and used shrink tubing. I didn't want it to come apart again.
 
Reply
Old Nov 1, 2007 | 08:56 AM
  #5  
aMw_fl's Avatar
aMw_fl
Thread Starter
|
New User
Joined: Apr 2007
Posts: 16
Likes: 0
OK BillyBob I will check that, I think I will add some wire also. What gauge is it do you know? It is very little.

Thanks,
Aaron
 
Reply
Old Nov 1, 2007 | 09:21 AM
  #6  
BillyBob69's Avatar
BillyBob69
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

I beleive it is 18g. It is pretty thin. I found some extra wiring that I had in my garage that was left over from another project. Just got lucky that the colors closely matched.
 
Reply
Old Nov 1, 2007 | 09:27 AM
  #7  
aMw_fl's Avatar
aMw_fl
Thread Starter
|
New User
Joined: Apr 2007
Posts: 16
Likes: 0
Do you know if telephone wire would be pretty close?
 
Reply
Old Nov 1, 2007 | 09:30 AM
  #8  
rbaker6336's Avatar
rbaker6336
Post Fiend
Joined: Feb 2007
Posts: 7,191
Likes: 4
From: Blairsville,Ga
Originally Posted by aMw_fl
Do you know if telephone wire would be pretty close?
no,telephone wire is single strand,you need multi-strand
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Nov 1, 2007 | 10:04 AM
  #9  
BillyBob69's Avatar
BillyBob69
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Club FTE Silver Member

What rbaker said. Single strand will also break ALOT easier than multi-strand when flexing
 
Reply
Old Nov 1, 2007 | 12:05 PM
  #10  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,129
Likes: 4,727
From: Henderson, NV
Club FTE Gold Member
I have found that the little wires in CAT5e cable works well. As rbaker and BillyBob have said, be sure to get the stranded version though.
 
Reply
Old Nov 2, 2007 | 10:20 AM
  #11  
aMw_fl's Avatar
aMw_fl
Thread Starter
|
New User
Joined: Apr 2007
Posts: 16
Likes: 0
Thumbs up O/D - Electrical Problem

Thanks guys, I used 18 gauge wire which looks quite a bit thicker than what it was and spiced about 3-4 inches and everything including my overdrive off works great now.
 
Reply
Old Nov 2, 2007 | 10:49 AM
  #12  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,129
Likes: 4,727
From: Henderson, NV
Club FTE Gold Member
Good to hear. So what was the problem? Wires switched around? Wires still frayed and shorting?
 

Last edited by FordTruckNoob; Nov 2, 2007 at 10:52 AM.
Reply
Old Nov 2, 2007 | 10:55 AM
  #13  
aMw_fl's Avatar
aMw_fl
Thread Starter
|
New User
Joined: Apr 2007
Posts: 16
Likes: 0
The problem was the first time I just taped the wires back together (all 3 were completely in half) and I guess when I put the steering cover back on it rubbed the black tape off of a couple of the wires and they were metal to metal. Also the first time I tried to fix it I didn't take the shifter handle off and tried to reconnect everything just as it was and that is pretty tight. Should have taken a little more time the first time, but that's usually how I do things. (2-3 times to get it right...lol)

Thanks again.
 
Reply




All times are GMT -5. The time now is 06:33 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE