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I'm planning on addding a 203* tstat in my truck. I've heard the T stat housing in known for leaking when reinstalling. I'm wondering what kind of gasket or sealer can I use that would seal real good without having to buy a new aluminum housing?
I agree with buying the billit housing. My oem was rust pitted. Glad I bought the new one before I started changing the stat. I also bought new bolts at IH dealer, I think they were like .30 each.
No matter what housing you get, the most misunderstood way of sealing those flanges is to use some sort of gasket maker. Use only a very thin coating of waterproof silicone grease on the o-ring.
The o-ring needs to be able to move around in the groove to to accomodate expansion and contraction of the fitting and if you glue it down you are pretty much guarenteeing yourself a leak.
If you give it some lube to slide on it will hold water for years.
I've been using that technique for 20+ years now and have never had anything come back leaking on me, even 10+ years later.
The best stuff to use is the plumbers lube in a tube. You can get it at swimming pool/hot tub stores. It's super thick and a little goes a long way.
If you work in a lab, it's called "vacuum grease" because it is what is used to seal the dessicators and other glass fittings that are used for cooling samples from an oven, and the cooling object results in drawing a vacuum inside the dessicator because the glass surfaces are well ground for good flat fits, and the "vacuum grease" will withstand tha vacuum and not allow the seal to be broken. It's really nasty stuff, though, in terms of beign potenially really messy to work with - hard to clean up unless you have good solvents around.
Another tidbit... it works as a great practical joke when rubbed somehwat thickly inside the ear piece on a telephone.
Sorry about the useless information, but I just wanted to see my post count hit 2500 even before going home.