Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Need Electrical ASAP

Thread Tools
 
Search this Thread
 
Old Oct 24, 2007 | 10:12 PM
  #1  
jrv7874's Avatar
jrv7874
Thread Starter
|
Freshman User
Joined: Sep 2007
Posts: 25
Likes: 0
Need Electrical ASAP

Hello,

I just got done replacing the positive battery cable assembly on my truck. In doing so I screwed something up. The truck starts a fires but then dies you let the key out of the start position.

I think the issue is at the starter solenoid on the fender. What terminals do the additional wires go to. The live wire from the battery goes to one big terminal. The little wire down to the starter goes on the other big terminal. The signal wire pushes on to the little terminal. But what terminals did the other wires go on. I think something is not on the right spot b/c of the way the truck shuts off in the ON position

Any help would be appreciated.

-James
 
Reply
Old Oct 24, 2007 | 10:20 PM
  #2  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

The other wires should go on the with the battery cable side. They need constant power. But before you do that we need someone to check their truck for sure.

I will run outside and look quick
 
Reply
Old Oct 24, 2007 | 10:26 PM
  #3  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

yes one side has the battery cable and all the other wires except the small red wire that goes down to the starter. so one terminal will have a small red wire. then the rest of the ring terminal wires go to the other terminal (battery wire,starter cable, and a few fuseable links)
 
Reply
Old Oct 24, 2007 | 10:26 PM
  #4  
jrv7874's Avatar
jrv7874
Thread Starter
|
Freshman User
Joined: Sep 2007
Posts: 25
Likes: 0
Damn, that is how I have it wired now. So where else could the problem be?
-James
 
Reply
Old Oct 24, 2007 | 10:52 PM
  #5  
jrv7874's Avatar
jrv7874
Thread Starter
|
Freshman User
Joined: Sep 2007
Posts: 25
Likes: 0
more info

Went out looked everything over again. No loose or unattached wires to be seen anywhere. everthing is hooked up correctly at the solenoid.

Does anyone have an idea of what to look at next?
 
Reply
Old Oct 24, 2007 | 11:03 PM
  #6  
MADVAN's Avatar
MADVAN
Postmaster
Joined: Feb 2004
Posts: 3,266
Likes: 0
From: Levittown
Test in run possition. See if pcm/idm is live.
Maybe it cracked from being overtight.
Just WAG's

Bill
 
Reply
Old Oct 25, 2007 | 07:30 AM
  #7  
jrv7874's Avatar
jrv7874
Thread Starter
|
Freshman User
Joined: Sep 2007
Posts: 25
Likes: 0
Originally Posted by MADVAN
Test in run possition. See if pcm/idm is live.
Maybe it cracked from being overtight.
Just WAG's

Bill
Ok so I verified that there is voltage at the glow plug relay and the power distribution box. Not sure which wire to check at the PCM and IDM to see if they are live.

I am also not sure how overtightening the nut on the solenoid would impact anything because all of the additional wires are hooked directly to the battery cable.

Any other Ideas?

-James
 
Reply
Old Oct 25, 2007 | 08:30 AM
  #8  
Action4478's Avatar
Action4478
Hotshot
Joined: Aug 2006
Posts: 10,764
Likes: 39
Are you getting a WTS & or a CEL ?....
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Oct 25, 2007 | 09:29 AM
  #9  
MADVAN's Avatar
MADVAN
Postmaster
Joined: Feb 2004
Posts: 3,266
Likes: 0
From: Levittown
You might have blew the fuseable link (12 gauge).
Some times they will just break when disturbed.
From the outside it looks good, but may not be. Test with your light or VM.

Bill
 

Last edited by MADVAN; Oct 25, 2007 at 09:32 AM.
Reply
Old Oct 25, 2007 | 09:51 AM
  #10  
ono_55's Avatar
ono_55
Senior User
20 Year Member
Joined: Aug 2004
Posts: 297
Likes: 0
From: Igo, Northern Calif
Overtightening the nuts on the soleniod will break the contacts on the in sideof it.

Don't ask how i know!!
 
Reply
Old Oct 25, 2007 | 10:08 AM
  #11  
jrv7874's Avatar
jrv7874
Thread Starter
|
Freshman User
Joined: Sep 2007
Posts: 25
Likes: 0
Not getting any check engine lights. Wouldn't the fuseable links have to be good inorder to have power at the glow plug relay?

The truck still starts fine so I would think that contacts in the solenoid would have to be good.

It is like a relay that should be energizing isn't so the ON position is keeping the truck on
 
Reply
Old Oct 25, 2007 | 10:18 AM
  #12  
MADVAN's Avatar
MADVAN
Postmaster
Joined: Feb 2004
Posts: 3,266
Likes: 0
From: Levittown
Check the links. The links are down stream (closest to batts) to protect up stream. Hope that makes sence. GPR has its own set of links.

Bill
 

Last edited by MADVAN; Oct 25, 2007 at 10:20 AM.
Reply
Old Oct 25, 2007 | 10:31 AM
  #13  
jrv7874's Avatar
jrv7874
Thread Starter
|
Freshman User
Joined: Sep 2007
Posts: 25
Likes: 0
Ok I will check the links when I get home tonight. Do you have a part number for the links if one or more happen to be bad?

-james
 
Reply
Old Oct 25, 2007 | 03:23 PM
  #14  
Cuda_jim's Avatar
Cuda_jim
Post Fiend
Joined: Oct 2003
Posts: 5,903
Likes: 1
From: MICHIGAN
If the fusible link is burned you may have some serious wiring problem....but if it just broke...no big deal. Fusible link is a short section of wire that has a smaller diameter than the rest of the circuit. You don't need to go to Ford for replacements. Some auto part stores carry them. Here's a link to more info:
http://www.madelectrical.com/catalog/fusible-link.shtml
 
Reply




All times are GMT -5. The time now is 07:20 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE