Window channel repair

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Sep 29, 2007 | 09:59 AM

daveengelson

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Joined: Aug 2003

Posts: 6,305

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From: Boulder Creek, Ca

Window channel repair

Not sure if have level of experience to 'do it myself' but interested in giving a try. Task consist of repairing window channel which includes forming a corner of the window channel. Already purchased 20 gage angle stock from tool supply outlet. Seen pic's of a stretching tool but tool expensive for the one project and wonder if possible to to accomplish same w/ oxy/acyl., or if another cheaper method. Input appreciated.

https://www.ford-trucks.com/user_gal...&albumid=30415

dave

Sep 30, 2007 | 06:36 PM

cujo8

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Joined: Mar 2006

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From: Williamson, NY

I just removed my windshield today on my 77 F150 project truck and I found similar damage that was hidden under my windshield seal. There is a way to repair this damage w/o the shrinker/stretcher tool. The trick is not try to make the repair from a single piece of metal, but make the patch out of two pieces. Make a cardboard template for each and then form and fit them to match adjacent metal. Once you have everything fitting well, tack one piece in place and then tack in your second piece. Then finish welding and grind the welds smooth. That is how I plan to attack my rusted window channels. I will post pictures of my repairs as I complete them. Good luck with your project.

Oct 1, 2007 | 10:07 AM