So frustrated?
One of your coil packs may be going bad, there might be something wrong with the ICM, or your fuel system may not be up to par. I'd check the packs resistance from the center connector prong to one of the outside connectors, (primary resistance). It should be around 5 ohms, if memory serves correctly. Not exactly, just not too high. Procedure for checking secondary resistance can be found in a service manual like Haynes or maybe Chiltons, (haven't read that one yet). I'd also check the fuel pressure both with just the key on, running, and then with the vacuum hose going to the fuel pressure regulator disconnected. They should be within specifications listed in the manual as well. Also, check the fuel filter while you're at it. No real test, but if you've never replaced it before it might be a good idea.
If all of these check out, replace the plugs and wires with either Motorcraft or Autolite wires and double-platinum plugs. Reason for the double-plats is that the plugs undergo more wear with the "waste-spark" system described above.
If this doesn't fix anything, it might be your ICM or 'puter. Take it to a diagnostics shop. It will save you much time and money throwing cash at the problem and having it not work. I thought we had my computer fixed, (ironically, the exact same truck as yours. '96 2.3L 5-spd. Dad and LSP mechanic though it was the connector into the computer. Drove it to school yesterday, but didn't make it home), but it turns out no. So far, cheapest PCM we found was at CarQuest, but you still have to have it programmed. The dealership can get you one pre-programmed according to the serial numbers, for an absurdly higher price...
Best of luck. Hope this all clears up, (speaking from someone who did their advanced math and calculus studying on the side of the road yesterday
).
If you used high quality wires, and decent plugs, most likely they are not the problem. You can idle the engine in the dark to determine if there is leakage through the wire insulation. Leakage will show as arcing to ground, or slight glows from the plug wires.
tom
One of your coil packs may be going bad, there might be something wrong with the ICM, or your fuel system may not be up to par. I'd check the packs resistance from the center connector prong to one of the outside connectors, (primary resistance). It should be around 5 ohms, if memory serves correctly. Not exactly, just not too high. Procedure for checking secondary resistance can be found in a service manual like Haynes or maybe Chiltons, (haven't read that one yet). I'd also check the fuel pressure both with just the key on, running, and then with the vacuum hose going to the fuel pressure regulator disconnected. They should be within specifications listed in the manual as well. Also, check the fuel filter while you're at it. No real test, but if you've never replaced it before it might be a good idea.
If all of these check out, replace the plugs and wires with either Motorcraft or Autolite wires and double-platinum plugs. Reason for the double-plats is that the plugs undergo more wear with the "waste-spark" system described above.
I thought I had read somewhere that the coil packs were persnickety about their grounding, and if removed, all original fasteners were needed to ground everything properly. Seems that some don't bother with putting them all back, leading to problems down the road, FWIW.
tom



