Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Hypermax cowl induction

Thread Tools
 
Search this Thread
 
Old Sep 16, 2007 | 04:59 PM
  #1  
fuzzy1626's Avatar
fuzzy1626
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2007
Posts: 2,477
Likes: 21
From: Taylorsville, NC
Hypermax cowl induction

Anyone have pic's of installed Hypermax system or use the Hypermax cowl air induction for a 94 IDI factory tubo?
 
Reply
Old Sep 16, 2007 | 05:32 PM
  #2  
1957F100's Avatar
1957F100
Elder User
Joined: Jan 2007
Posts: 620
Likes: 0
From: Langley, BC, Canada
i just bought one the other day...its going on a 1993. im not really sure where it goes...so i sure hope the thing comes with instructions. ive heard alot of people on here say it isnt worth it...but i bought one anyway. it hasnt arrived yet but ill try and get some pics up when i get it installed. but if anybody else has pictures i would sure like to see them.
 
Reply
Old Sep 17, 2007 | 09:40 AM
  #3  
fuzzy1626's Avatar
fuzzy1626
Thread Starter
|
Cargo Master
15 Year Member
Joined: Feb 2007
Posts: 2,477
Likes: 21
From: Taylorsville, NC
Thanks 1957F100. Please post about how it works out.
 
Reply
Old Sep 17, 2007 | 05:49 PM
  #4  
Ironman03R's Avatar
Ironman03R
Junior User
Joined: Jul 2007
Posts: 70
Likes: 0
From: NW Ohio
I have a homemade setup that I have been running for over a year with no trouble. I cut a 4in hole in the firewall beside the mastercylinder and used aluminum dryer duct to hook to the factory air box. EGT's are lower and climb a lot slower than with the factory ducting. Also gained 1psi boost from it.
I dont know how to post a picture here or I would.
 
Reply
Old Sep 17, 2007 | 08:05 PM
  #5  
Dave Barbieri's Avatar
Dave Barbieri
Senior User
Joined: Oct 2004
Posts: 321
Likes: 0
I installed the Hypermax cowl induction setup yesterday afternoon. Yes, you get instructions in the kit. You also get the 'high impact plastic' scoop thingy, 14" of black rubber wire-reinforced duct hose (kinda like what was used on old cars for heater ducting), four hex-headed sheet metal screws, and two strips of perma-gum.

The kit actually arrived last Wednesday. I read thru the directions several times; seemed pretty straightforward: Reroute the vacuum hoses, windshield washer hose, and two small wiring harnesses. They go over the brake booster. Take them loose from thier holders on the firewall and route them between the booster and the master cyllinder. The intake scoop will mount directly above the booster.

OK, what I discovered was that the scoop didn't quite fit between the booster and the edge of my cowl. I ended up taking the cowl loose (it's held on by screws) and lifted it up so that the upper edge of the scoop fit neatly. I also had to trim a small amount off the bottom edge. It wasn't the simple one-two-three-and-you're-done that the instructions seem to imply, but it also wasn't brain surgery. In all, it took just a little under two hours from raising the hood to shutting it.

My impressions:
1. I gained at least 8 horsepower and throttle response is unbelievable!!
2. No smoke, ever.
3. Beautiful women immediately flock to the truck whenever I park it.
4. I got a raise this morning!

Yup, you gotta install one of these. You simply won't believe the results!!
 
Reply
Old Sep 17, 2007 | 09:42 PM
  #6  
1957F100's Avatar
1957F100
Elder User
Joined: Jan 2007
Posts: 620
Likes: 0
From: Langley, BC, Canada
Originally Posted by Dave Barbieri
I installed the Hypermax cowl induction setup yesterday afternoon. Yes, you get instructions in the kit. You also get the 'high impact plastic' scoop thingy, 14" of black rubber wire-reinforced duct hose (kinda like what was used on old cars for heater ducting), four hex-headed sheet metal screws, and two strips of perma-gum.

The kit actually arrived last Wednesday. I read thru the directions several times; seemed pretty straightforward: Reroute the vacuum hoses, windshield washer hose, and two small wiring harnesses. They go over the brake booster. Take them loose from thier holders on the firewall and route them between the booster and the master cyllinder. The intake scoop will mount directly above the booster.

OK, what I discovered was that the scoop didn't quite fit between the booster and the edge of my cowl. I ended up taking the cowl loose (it's held on by screws) and lifted it up so that the upper edge of the scoop fit neatly. I also had to trim a small amount off the bottom edge. It wasn't the simple one-two-three-and-you're-done that the instructions seem to imply, but it also wasn't brain surgery. In all, it took just a little under two hours from raising the hood to shutting it.

My impressions:
1. I gained at least 8 horsepower and throttle response is unbelievable!!
2. No smoke, ever.
3. Beautiful women immediately flock to the truck whenever I park it.
4. I got a raise this morning!

Yup, you gotta install one of these. You simply won't believe the results!!
oh man i wasnt sure what to expect since ive heard many people say it wasnt worth it. but after reading your post i cant wait to the this damn thing on my truck...

do you have any pictures of this thing...i cant wait for mine to arrive...i want to see what it looks like now haha
 
Reply
Old Sep 17, 2007 | 10:00 PM
  #7  
galaxie641's Avatar
galaxie641
Postmaster
Joined: Nov 2006
Posts: 4,517
Likes: 3
From: SE Wyoming
I'd also like to see how it mounts. We have a '93 with an ATS and the stock inlets are pitiful by the time you get to the end of them. They had to squish them so bad to fit between the hood and the radiator cowl that it looks like they cut intake volume in half.
 
Reply
Old Sep 19, 2007 | 03:09 PM
  #8  
Dave Barbieri's Avatar
Dave Barbieri
Senior User
Joined: Oct 2004
Posts: 321
Likes: 0
Originally Posted by 1957F100
oh man i wasnt sure what to expect since ive heard many people say it wasnt worth it. but after reading your post i cant wait to the this damn thing on my truck...
OK fuzzy, before you get too pumped up - I WAS JOKING!
1. I didn't put my truck on a chassis dyno, nor do I have a calibrated butt. No hp increase.
2. ALL NA motors smoke - some more so, some less so. Mine still smokes.
3. Beautiful women do NOT flock to my truck just because it has a Hypermax sticker. I didn't even GET a sticker!!
4. A raise? I wish.

Like most folks on this list, I've heard amazing claims about various bolt-on goodies. Some are more accurate than others. I thought it'd be a hoot to parody some of those claims.

OK, here's what I REALLY noticed:
1. A LOT more intake noise. My soupbowl has been removed, and combined with the cowl setup, you can really hear the intake roar inside the cab now.

2. The short piece of rubberized duct hose that came with the kit wasn't long enough. It began slipping off of the air cleaner inlet. Any torque load to the engine would have cause sufficient rocking to pull it completely off. I simply reused my old flexible inlet hose. Not sure how effectively it'll seal, but it seems to be OK for now.

3. I can't feel any difference in how the truck drives. Accelerates the same, smoke seems to be the same both around town and out on the open road at 65 - 70.

4. No idea yet about fuel mileage. This weekend, we're pulling a 12' trailer loaded with furniture from Tyler, TX to OKC. We'll leave the trailer there, so, I'll have a great chance to see how it runs under load and just cruising. Also, keep in mind that I haven't done anything to the exhaust yet. It may take opening up the exhuast flow to fully realize the increased breathing potential.

do you have any pictures of this thing...i cant wait for mine to arrive...i want to see what it looks like now haha


 

Last edited by Dave Barbieri; Sep 19, 2007 at 03:28 PM.
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Sep 19, 2007 | 06:38 PM
  #9  
91 Dually's Avatar
91 Dually
Laughing Gas
15 Year Member
Joined: Jul 2007
Posts: 900
Likes: 1
From: Cross Lanes, WV
Club FTE Silver Member

Aren't you concerned about water getting into the engine from there? I mean like while driving in a hard rain?
 
Reply
Old Sep 19, 2007 | 09:29 PM
  #10  
Dave Barbieri's Avatar
Dave Barbieri
Senior User
Joined: Oct 2004
Posts: 321
Likes: 0
Originally Posted by 91 Dually
Aren't you concerned about water getting into the engine from there? I mean like while driving in a hard rain?
Sure. Diesels are REEELLY hydrophobic, so I'm always worried about that. The Hypermax instructions recommend drilling a 1/4" hole at the 'lowest point" in the air cleaner, outside the filter base. I guess the idea is that any drops of water that found their way into the air filter housing would run towards the low side, and then be forced out by the positive pressure differential inside the housing. Also, you'll notice that the scoop intake is right at the top of the cowl. The area under my cowl vent goes quite a ways down behind the firewall. There's also a drain to empty rainwater/melted snow/whatever out of there, so it doesn't wind up in the AC/heater intake. To get any amount of water into the intake scoop, I'd first have to fill up the entire cowl area with water. Short of submerging the truck, I just don't ever see that happening.
 
Reply
Old Sep 20, 2007 | 02:32 PM
  #11  
tmbrhg's Avatar
tmbrhg
New User
Joined: May 2007
Posts: 23
Likes: 0
do you live in a dry climate? Id like to try that but here in the nw with 50 inches of rain im a little scared.but a year seems like enough time for testing
 
Reply
Old Sep 20, 2007 | 07:06 PM
  #12  
Ironman03R's Avatar
Ironman03R
Junior User
Joined: Jul 2007
Posts: 70
Likes: 0
From: NW Ohio
Its already been said, but the floor of the cowl is alot lower than the intake, I was worried about mine so I checked it everytime I drove it in the rain and after it sat through a rain. I have NEVER seen one drop of water in my air duct. even if some runs in, the air box already has a drain hole.
As long as water can drain outta the cowl, you have nothing to worry about.
 
Reply
Old Sep 20, 2007 | 08:10 PM
  #13  
Tom D's Avatar
Tom D
Elder User
Joined: Jul 2006
Posts: 621
Likes: 1
From: Near the ocean
I would think the cowel mount would act like a venturi when you are flying down the road. After all, the air is rushing across the hood and up the windshield. My money is on the "ram air" setup like Dave S. built. Mine works great. When I'm flying down the road, the air is RAMMED into the breather pipe causing pressure on the intake. The more air, the better. See if Dave will post his pics of his ram air. Mine is same but I have no pics.
 
Reply
Old Sep 20, 2007 | 08:38 PM
  #14  
sledguy24's Avatar
sledguy24
Junior User
Joined: Sep 2007
Posts: 52
Likes: 0
From: ECWI
so pretty much after reading all this the hypermax cowling dont work...
 
Reply
Old Sep 20, 2007 | 08:47 PM
  #15  
Ironman03R's Avatar
Ironman03R
Junior User
Joined: Jul 2007
Posts: 70
Likes: 0
From: NW Ohio
I think it works great with a turbo. A friend of mine did the same mod to his N/A, he dont think he gained anything. The best thing you can do is to remove the factory air duct ofer the battery, even if your bringing in hot air your still bringing in MORE air. The way I look at it is, the strokers use a Tymar or similar intake that just sits on the wheel well so more volume has to offset the heat issue.
 
Reply



All times are GMT -5. The time now is 03:34 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE