Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

EGR insufficient flow detected?

Thread Tools
 
Search this Thread
 
Old Aug 29, 2007 | 07:58 PM
  #1  
10fords's Avatar
10fords
Thread Starter
|
Cross-Country
20 Year Member
Joined: Feb 2006
Posts: 61
Likes: 0
Question EGR insufficient flow detected?

My 2000 v-10 x check engine lite has been coming on intermittently for about the last 5,000 miles. At one point it was at the dealer for a few things and they said it needed a new DPFE sensor. I finally got around to getting a code reader and it said p0401 which is "EGR insufficient flow detected" according to my Chilton manual. Should I replace the DPFE sensor or maybe the EGR valve? I don't want to just throw parts at it so any advice would be great. It has 94,000 miles on it and has recently started to get poor milage(about 8 mpg) on the freeway at 65 mph, so I'm hoping this will help. Thanks- Scott
 
Reply
Old Aug 29, 2007 | 08:07 PM
  #2  
bikesrfun's Avatar
bikesrfun
New User
Joined: Oct 2003
Posts: 10
Likes: 0
Check that both hoses are clear and not blocked, and if not, its probably the dpfe. I had the same problem a few months ago, and changed the dpfe and problem gone.....
 
Reply
Old Aug 29, 2007 | 08:46 PM
  #3  
exposition's Avatar
exposition
Senior User
Joined: Aug 2006
Posts: 167
Likes: 0
whats a "DPFE sensor " .
 
Reply
Old Aug 29, 2007 | 08:55 PM
  #4  
bikesrfun's Avatar
bikesrfun
New User
Joined: Oct 2003
Posts: 10
Likes: 0
Delta p sensor (differential pressure switch).
 
Reply
Old Aug 29, 2007 | 09:02 PM
  #5  
exposition's Avatar
exposition
Senior User
Joined: Aug 2006
Posts: 167
Likes: 0
Thanks Bikesrfun . I'll add this to my list .
 
Reply
Old Aug 29, 2007 | 10:01 PM
  #6  
10fords's Avatar
10fords
Thread Starter
|
Cross-Country
20 Year Member
Joined: Feb 2006
Posts: 61
Likes: 0
Bikesrfun- Thanks for the reply. Is your X a V-10? How hard is it to change? I'm a pretty good wrench, but everything else I own is diesel or 40 years old so the hardest thing for me is figuring out where all these sensors are! Also, did your milage improve after the DPFE change? Thanks again-Scott
 
Reply
Old Aug 30, 2007 | 09:27 AM
  #7  
dbtx's Avatar
dbtx
Senior User
Joined: Apr 2006
Posts: 152
Likes: 1
Most likely the DPFE sensor. Common problem on the Ford modular V8s and V10.

On my `99 5.4, it was on the backside (firewall side) of the intake as it took the 90 degree turn into the intake manifold. Don't know where it is on the V10.

Go buy the new part and look for it on the engine, if all else fails pick up a Chiltons or Haynes manual. Beware that PepBoys, Autozone and the like may refer to the part as an "EGR position sensor". I went to 4 or 5 places looking for the part until I realized there was a name problem...

Doug
 
Reply
Old Aug 30, 2007 | 09:40 AM
  #8  
10fords's Avatar
10fords
Thread Starter
|
Cross-Country
20 Year Member
Joined: Feb 2006
Posts: 61
Likes: 0
DBTX- Thanks for the info. I'm gonna order one today and after I put it on I'll post whether it worked or not. It's nice to get a couple of second opinions from someone without a financial interest in it! Not that I don't trust the dealer..... but they wanted $400 to change it and from what I get, the part is about $70 and should take about a half hour to change. Thanks again-Scott
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Aug 30, 2007 | 11:16 AM
  #9  
dbtx's Avatar
dbtx
Senior User
Joined: Apr 2006
Posts: 152
Likes: 1
Whoops, sorry about that, I was thinking of where the IAC was located (another common problem). Now that I think about it, I don't remember where the DPFE was on the 5.4, but it was much easier to change than the IAC. It was a 5-10 minute job.

The IAC was tougher because you were unbolting it blind- you had to do it by feel. I do remember the dpfe was cake, although the guy I sold the truck to had it go out another 20k miles later. Don't know if it was a bad replacement or what...
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
artfd
1997 - 2003 F150
50
Nov 29, 2017 06:37 PM
Al_Cuevas
1997 - 2003 F150
93
Aug 13, 2016 08:50 AM
TXE150
1968-Present E-Series Van/Cutaway/Chassis
2
Jan 3, 2015 06:10 PM
kevinjrgaston
2004 - 2008 F150
0
Oct 26, 2013 04:22 PM
cixelsyd
1997 - 2003 F150
3
Jul 12, 2013 08:46 AM




All times are GMT -5. The time now is 04:27 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE