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TPS install help

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Old Jul 24, 2007 | 09:42 AM
  #1  
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TPS install help

I'm a quarter of the way through replacing the throttle positioning sensor.

Its attached in some way underneath the throttle body, how do I pop that end off?

Thanks, Jon
 
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Old Jul 24, 2007 | 10:06 AM
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trying to get this taken care of before it starts pouring again, so bump it on up
 
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Old Jul 24, 2007 | 10:10 AM
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I took the throttle body off so I could rotate it enough to get at 2 screws underneath. The screws were in real good so it took a good bite with the screw driver to pop 'em loose.
 
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Old Jul 24, 2007 | 10:23 AM
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I wanted to avoid messing with the throttle body but I guess I'm gonna have to.

You took the entire throttle body off? Unplug/disconnect everything or just get it in position to get at the screws?
 
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Old Jul 24, 2007 | 10:28 AM
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I'm trying to post a picture I took during my ordeal. Unless an offset screwdriver could get at it, I think the TB has to come off.
 
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Old Jul 24, 2007 | 10:32 AM
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I appreciate the help, I'm about to run back out to the truck to see if I can get at the screws with my flexible ratcheting screwdriver (tool donation from the granddad, been itching to try it out)
 
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Old Jul 24, 2007 | 10:36 AM
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Oh and how hard was it to adjust to get the proper voltage? I just found the section in the haynes manual and gave it a quick read through.
 
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Old Jul 24, 2007 | 10:41 AM
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From: Easton,Ks
Originally Posted by ncguy23
Oh and how hard was it to adjust to get the proper voltage? I just found the section in the haynes manual and gave it a quick read through.
You will find there is no adjustment.
Check the operation with a ohm meter (or volt meter) before reinstalling.
Use a small pair of vice grips to get the screws out or you will round them out.
More information:
http://fordfuelinjection.com/index.php?p=30

Here are two photos.

http://i54.photobucket.com/albums/g91/subford/Photos/DSC02153640x480.jpg
http://i54.photobucket.com/albums/g91/subford/Photos/DSC02154640x480.jpg
 

Last edited by subford; Jul 24, 2007 at 10:46 AM.
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Old Jul 24, 2007 | 10:44 AM
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Hey I appreciate the help and photos, should make it a whole lot easier.

I'ma go get this taken care of, will update when finished
 
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Old Jul 24, 2007 | 12:16 PM
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TPS installed, just in time too cause its starting to rain.

Gonna take it for a test drive here in a minute, make sure I didn't just f-up the truck
 
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Old Jul 24, 2007 | 02:03 PM
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Help!!!!

Alright so 10 minutes into the test drive CEL pops up, truck starts to shift badly so I pull over into a parking lot and pull codes.

Get 123 and 998

TPS voltage high and something about the engine running in some kind of protection mode which is kind of scary

Let the truck sit for a minute and the CEL goes off, I get stuff done I need to. Leaving the parking lot of Wal-mart (yea i know but it was inevitable), truck starts fine, but almost seems to die like the engine wasn't getting enough gas. Back the truck up and put it gear, CEL is back on, go 50 ft. CEL goes off for the 8 minute drive home until I get to my road and start up it (mile long up hill gravel).

Towards the top of the road, CEL comes back on, truck seems to want to die give it more gas, and I get it to my house.


WTF is going on
 
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Old Jul 24, 2007 | 02:14 PM
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From: Easton,Ks
Check your voltage at TPS, it should be 0.9 VDC closed throttle and 4.5 VDC WOT.
Look at this link.
http://fordfuelinjection.com/index.php?p=30

Where did you buy the sensor at?
 
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Old Jul 24, 2007 | 02:19 PM
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NAPA, I was trying to avoid buying a bad part from advance

I'll check voltage and whatnot here in a little bit, trucks too hot to work on it currently and I'm hungry.
 
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Old Jul 24, 2007 | 05:51 PM
  #14  
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hey subford, could you tell me the year and the size of the motor that the throttle body came off of? thanks.
 
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Old Jul 24, 2007 | 05:57 PM
  #15  
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Got it in and good. Apparently changing the TPS so the cables faced outwards (towards the TB intakes) helped out a ton. Checked everything with the Volt-ohmmeter as best I could in a downpour under a jury-rigged tarp so I think it'll be alright. I'll double check when I get a chance.

There is a lot of difference in my skinny pedal. It seems to be more resistant and not so lose feeling.

Unfortunately, that didn't solve the problem of my truck's jerking/bucking like its not getting gas for a 1/4 second at a time.
 
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