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1994.5 - 1997 7.3L Power Stroke Diesel  

Fuel gauge problems

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Old Jul 23, 2007 | 05:48 PM
  #16  
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I don't think there was a 98 PSD. My factory repair manual doesn't list a PSD for 98. Hmmmm?? I know that 97 & 98 were the cross over years between the OBS and NBS trucks. The NBS was only available in the F150 for 97, not sure about 98 though. Someone here will know for sure.

The 99 has an electric Fuel pump, the sender is rated at 15 ohms empty and 160 ohms full. The 97 sender is the same as yours.

You may have a mixture of apple to oranges, might not work?
 
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Old Jul 23, 2007 | 08:11 PM
  #17  
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You are right Jim. Perhaps its from a 99 then. All I know is it didnt look like the one I had. I just tested the sender right at the tank and im not getting anythng, zero. Which is strange because I tested it when I first swapped the new sender in and it was giving me a reading, 61ohms at the time I think. Although the tank was at about 3/4 during the test so 61 would still be inaccurate. Time for a NEW sender I guess.
 
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Old Jul 24, 2007 | 06:41 AM
  #18  
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It's strange that it did work for a while and then quit. Maybe something is frying the sender, something to check out before you install a new one.
 
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Old Jul 24, 2007 | 04:28 PM
  #19  
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Today I let my fuel drop below half a tank. To my surprise the gauge started to work. Looks like it works when the fuel level drops below 50%. I wonder if the float is getting stuck on something.
 
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Old Jul 26, 2007 | 08:11 PM
  #20  
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Heres the latest. I bought myself an analog ohm meter with the suspicion my digital fluke wasnt working properly. Sure enough the analog worked and also showed my sender worked as well. I tested it near empty and was around 35 ohms, and full at 145 ohms. But my dash gauge shows half when the tank is full. As soon as the fuel level actually gets to half the gauge reads correctly until all the way to empty. So im half way there I guess. Now my only guess is the gauge is broken. But that would mean I have 2 broken fuel gauges. Perhaps I fried them both while testing wires. Should I buy another gauge?
 
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Old Jul 27, 2007 | 05:11 AM
  #21  
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You could just live with it like that, at least you'll know when it's getting close to empty. I'd guess the sender is your problem. It's for a gasser, right? The odds of 2 bad gages is slim.

Check your email, I sent some additional info.
 
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Old Jul 27, 2007 | 07:16 AM
  #22  
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Thanks again jim. Ive gone too far to give up now though. Doesnt the ohm readings im getting indicate the sender is working?
 
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Old Jul 27, 2007 | 12:07 PM
  #23  
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Yep, but it's still the wrong sender.
You can get a new sender from rockauto dot com. $30 IIRC

It sucks but the tank need to come out again IMO.
 
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Old Jul 27, 2007 | 02:22 PM
  #24  
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I had no idea the senders were that cheap. Or even you could purchase them separately. I just ordered one. Thanks for the source. I hope it works.
 
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Old Jul 27, 2007 | 09:44 PM
  #25  
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You can test your gauge with the new sender before you put it in the tank. Just unplug the old sender and plug in the new sender. Then move the arm all the way up and your gauge should read full, move it all the way down and your gauge should read empty if not, then bad gauge or wiring issues. Just my .02/
 
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Old Aug 2, 2007 | 07:53 PM
  #26  
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Well the new sender I got from rockauto today fixed to gauge issues! What a sigh of relief. Thanks a lot for all the help.
 
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Old Aug 2, 2007 | 08:21 PM
  #27  
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Congrats I love to hear the good news of a fix.
 
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