5.8 Throttle Body
I'm changing my bronco (5.8) to carb anyways, so I really don't need the parts off of it. I'm thinking about taking my intake off the 300, cleaning it up really good, and taking the air filter box, the tubes, and the throttle body off the 351.
If anyone has any suggestions on how it will work please let me know, I might take the drill and port match the TB with the intake, but I'm going to see how much bigger it is before I start screwing with my daily driver...
Matt.
Matt.
The 5.8's Throttle body is held on by much smaller bolts, so the first thing is to drill out the holes so that it will fit over the studs of the 300's intake.
I need to invest in one of those dyno's you put on your dash cuz there's no where around here I can get my truck dynoed at. I'd like to see if there's any power difference, even if there's like 15 or so It would be a start on what I'm planning on doing with it.
Matt.
A 15 hp gain is a pipe dream for a bolt on mod. You have to do something significant to pull 15 hp out of a 300.
I think the threads of the 5.8 and 4.9 throttle body fasteners are the same, the 5.8 just uses smaller heads because the stud nuts on the 4.9 are too big to clear the outside of the TB bores.
Matt.
Here are some things I learned while installing the 5.8 TB.
1. The 5.8 TB has one vacumm port on the bottom, instead of the two on top like the 300 has. You will need to just remove the T from the 300's vacumm line and run a single vacuum hose to the underside of the new TB. No big deal.
2. The bracket that supports the upper intake plenum is in the way. You will need to remove the two water outlets from the new TB. You will also need to cut off the two small freeze plug looking things from the bottom of the 5.8TB and will have to continue grinding about another half inch into the TB to clear the bracket. You could also just pull of the bracket and cut it... but this was an experiment and I refused to alter my truck in anyway. I'd rather cut and hack on the 5.8TB.
3. The linkage issue. The 5.8 and the 4.9 linkage hooks up in different locations. Some folks cut the little pivot ball off the 5.8 linkage and weld it to approximately where the 4.9's pivot ball was. I did something different. You'll notice that there's two seperate linkages on the side of both TB's connected by a little bar with plastic clips on the end. Remove the 5.8 linkage that has the pivot ball and replace it with the 4.9's. Yes... it's easy as that. There is a catch though. The 4.9's idle plate that the little screw adjusts your idle... is kinda backwards using this method. Luckily for me the TB is large enough to naturally keep my idle at 700RPM. Hopefully you'll be lucky like me and won't need the idle adjustment screw. If you do... then you're stuck cutting the pivot ball and welding it in place on the 5.8TB. Try my method first. It easier.
4. The throttle position sensor has a different connector on the 5.8 then it does on the 4.9. The sensor mounts slightly differently. This will make more sense when you're actually looking at the stuff but i'll give a description a try. Again, I did it this way because I refused to cut the wires on my truck and didn't want to use the 5.8 TPS... When you pull off the 5.8TPS and try to install the 4.9TPS, you'll notice that the 4.9TPS won't push down in the hole. There is a small phenolic (plastic) bushing in the 5.8TB that you need to remove. I was able to EASILY break the brittle bushing with a flathead screwdriver and one swift kick of a ball peen hammer without damaging the TB. The 4.9TPS will now slide into the 5.8TPS hole. At this point you WILL need to use the 5.8TPS screws to hold in the 4.9TPS. They are a different size.
5. Connect your sensors and fire it up.
My truck started and idled just like it did before. The idle kicked up when I put my A/C on and it kicked up when I first started it for the cold start cycle. Just like it should.
The biggest PITA is i've got a K&N FIPK on the truck... that uses the STOCK FREAKIN tubes. The new TB is so much larger the old tubes won't slide over and you're stuck with designing your own intake tubes. You could try going to the part store for a length of exhaust pipe... but you'll have to bend the pipe in the shape of the stock intake tubes to make it all seal correctly. For the time being i've got my stock intake tubes duct taped to the TB. So embarassing.... I'm going to go the exhaust shop this week to have them bend up some intake tubes and i'll just connect them with some of those ricer intake couplings. Hopefully they have them in black and not some stupid neon color.
Good luck and let me know if you have any questions.
FORGOT TO MENTION... The 5.8TB slides over the 4.9's studs on the intake manifold. Just use the 4.9's nuts to hold it on. No mods necessary here.
Last edited by cjsteak; May 11, 2007 at 04:02 PM.
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Give us a heads up on the fuel economy, I don't think it would make much of a difference, but I guess a little drop is worth it in the hopes for power, lol.
Oh, and one more thing, So are you using the stock 4.9 air hoses? I'm going to try to fab up the 5.8's to where they will fit in the stock location, since they are much larger than the 4.9's. Once I get it mounted up I'll let ya know how mine does.
Matt
Last edited by Mtthwvn73; May 12, 2007 at 12:54 PM.
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Matt
I didn't have any troubles with the tubes, either. I just cut them to length and put them back on the throttle body and air filter. It isn't really hard when you have all the stuff of the old truck, lol.
I'll let you guys know what it does in a little bit.
Matt
Mtthwvn73 if you could answer this as well, Thanks
I wish I had a camera, this thing looks like it came from the factory this way.
Matt
You better not be taking credit for my linkage swap on step3! (Just kidding)
Power wise... it pulls harder off the line a bit mid range is better and top end just slightly better. Mileage seems to be roughly the same... maybe a slight decrease like 1/2 mpg. I paid 10 bucks for my TB and you got yours free from your Bronco. In that case it's worth it. On a dyno there might be a 5-8HP pick up at best. Just enough to feel and make me feel my 10 bucks was well spent. The issue i'm running into is I want to tune my engine for the mod. I'm going to try stopping by an exhaust shop this weekend to have some intake tubes made up for my truck. The stock stuff doesn't allow intake velocity to build up and i'm sure i've probably lost a small amount of torque somewhere. My truck also needs long tube headers. Velocity in and out respective to one another is very important with inlines! At this point i've installed a good mod... but my pick up lacks the tuning to really take advantage of it. If these stinkin' EFI trucks were tuneable like EVERY OTHER FREAKIN' EFI vehicle is... you'd see more dramatic improvements instead of the mediocre stuff we have to live with. I can't stand how putting a TB on a 302 gains real power... headers do too.. cam and injectors do... and on a 300... it's aaaaallll mediocre gains in comparison. Ok enough ranting and moaning about crap I can't really change.
I wish I was smarter... i'd program my truck myself. lol
Oh yeah... the TB I used was off a '91 Bronco.
Let me know if you have any questions.







