When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
keep the bypass it saved my *** a month ago. i noticed my temps going through the roof to 230 all od a sudden. i call brian at bts he tells me to disconnect the trans cooler and blow air back threw and my cooler was cloged with what was left of the TC clutchs. so what happened the pressure built up to much and the bypass kicked in BUT i lost the cooling but it got me home. then i went to and got myself a BTS trans and a new cooler. and before someone else starts i asked brian about a before cooler trans fluid filter he says bad idea kills the flow rate. so theres my personal experience.
I agree with leaving the bypass as is. I've got a Magnefine filter in the return line, and its got a bypass that is supposed to maintain the flow if the filter clogs up, but it never hurts to have redundancy.
I've got temp senders in both the line pressure test port on the tranny and in the return line from the cooler, so I always know how well the cooler is working by comparing the two temp readings. If the bypass failed open and bypassed all the fluid so that none went through the cooler, I'd see the lower temp on the return line and the higher temp on the tranny port and know that the cooler (or filter) was clogged or that the bypass was failed open. In either case I would have time to take action. If the cooler (or inline filter) clogs and you have no bypass, you'll need a new tranny for sure!
I've been told by the wife that I've got a mind like a steel trap. Stuff goes in there, and can't get out!
Per a good suggestion by Kwik, I'll be adding a pressure switch in front of my current spin-on BT111 external trans filter to trigger an LED on my instrument panel, set to "make" at around 10 pounds. That's well below the filter's internal bypass (yes, there IS a bypass, at around 20 pounds) and will tell me if the filter's gotten clogged. Since I have a filter first, I should never have a clogged cooler.
If I have a clogged filter, I'm at the end of the trans' service life, anyhow. There's no reason to clog a filter unless something's already let go, like clutches.
In decades of having this kind of trans filter set-up (albeit not on 4R100's), I have yet to have a tranny failure, so I'm not going to change something that might change my luck (which improved considerably after adding filtration to a VERY failure-prone Dodge).
But I AM going to eliminate something that I haven't had before, something that has a failure rate to add to the equation, and something that I apparently have no need to have, given the temperatures in which my truck lives.
Pop
Last edited by SpringerPop; May 24, 2007 at 11:50 PM.
Just for curiosity, have you thought about taking the check valve out and then installing some type of a manual valve in the existing line? thinking along the lines of a small brass ball valve or the like. Might come in handy to manaully allow the fluid to travel back in the even some thing does go awry. Also, there was discussion earlier on about running two coolers in parallel rather than series, what are you thinking there? I have been pondering running another tru cool in parallel and just discarding the existing factory cooler. Mine doesn't have an otw cooler in the rad so that part doesn't even matter.
Mine doesn't have an otw cooler in the rad so that part doesn't even matter.
I've been towing heavy since Jan 99, and I was fortunate to run across a very nice Ford dealer in AZ in Oct 2001 where I was getting an unrelated problem addressed, and he was nice enough to give me a free upgrade to the newer "otw cooler in the rad ", and I couldn't believe how much of an improvement that made. Additional ota coolers don't help much in stop and go traffic and on slow speed hills unless you've got a high speed electric fan to go along with them. The otw transfer is so efficient that the temp leaving that cooler is never higher than 190F, and then it goes through the ota and cools some more. I've got temp senders in both the return line and the line pressure test port on the side of the tranny. I don't know how much they cost, but I watched mine being installed and it wasn't nearly as hard as I thought it might be.
I thought you had to install a new rad to have the otw cooler for the tran in it?
That's true, but the upgrade kit came with that and pre cut lines to plumb the supply line from the tranny to the new otw inlet, a new line to hook the otw outlet to the inlet of the existing ota, and you keep the same return line back to the tranny, which was good because that's where I already had a temp sender installed. The ford tech had air tools and really knew his stuff, but it didn't even take him a half hour to change it over.
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath
Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.