Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Wheel fell off

Thread Tools
 
Search this Thread
 
Old May 5, 2007 | 04:04 PM
  #1  
Kingtim7's Avatar
Kingtim7
Thread Starter
|
Senior User
Joined: Nov 2002
Posts: 204
Likes: 0
From: Cocoa Beach, FL
Wheel fell off

I came up to Maryland from Florida, got to Annapolis and my truck jerked to the side and back again. It woke me up. I noticed my wheel slightly out at the bottom. I was about 10 miles from where I was going so I drove at about 30 mph the rest of the way. Pulled in the driveway and jacked the front up and the wheel just fell off. The entire hub assembly was in pieces, the hat of the rotor broken off and caliper mount broken. I bought everything I needed today, put it back together and notice about 1/4" play between the hub retaining clip and the washers. I pulled the other side off and notice about 1/8" play. I could put a whole nother washer set on the one side. This can't be normal is it? I've got a rental and I'm not driving it again until I find out. Also I wanted to replace my dust covers but Ford says I have to buy a $600.00 in & out axle. Parts stores say it a dealer item. Any help?
 
Reply
Old May 5, 2007 | 05:49 PM
  #2  
KRAZY KRAMER's Avatar
KRAZY KRAMER
Senior User
Joined: Mar 2006
Posts: 129
Likes: 0
From: south jersey
that isnt normal...something has to be off or taken an extremly bad wearing.......... the seals are a dealer only item, but that price is high
 
Reply
Old May 5, 2007 | 06:01 PM
  #3  
Kingtim7's Avatar
Kingtim7
Thread Starter
|
Senior User
Joined: Nov 2002
Posts: 204
Likes: 0
From: Cocoa Beach, FL
Dealer says they don't sell just the seals, you have to buy the entire axle set to get them. And with brand new hub assbly there is no wear. The axle goes in the housing on the inside, the short axle goes thru the hub/bearing carrier on the other. thats whats so disturbing. I even pulled a hub off a buddys truck and his is about the same as my other side- 1/8" play. I guess the axle must bottom out in the housing or else they would come apart like mine. I still think your right in that 1/4" play isnt normal, but why?
 
Reply
Old May 6, 2007 | 01:20 PM
  #4  
KRAZY KRAMER's Avatar
KRAZY KRAMER
Senior User
Joined: Mar 2006
Posts: 129
Likes: 0
From: south jersey
yeah i would think something is deffinatley off because i just put new hubs and upper and lower balljoints in the front of my truck and that seems like way to much play
 
Reply
Old May 6, 2007 | 02:38 PM
  #5  
Kingtim7's Avatar
Kingtim7
Thread Starter
|
Senior User
Joined: Nov 2002
Posts: 204
Likes: 0
From: Cocoa Beach, FL
I did find the part #s for the seals at powerstrokeshop.com. So I'll call Ford and see if they have them. The parts dept people complain about the way their computor programis set up so maybe if I just give them #'s they might find them.

Krazy
How much play did you have? I'm thinkin that that little retainer clip really isn't strong enough to hold anything so the inner axle must bottom out inside the housing and the hub assembly holds everything in place. the locking hub piece probably bottoms out on the retainer clip and then the outer ring clip holds that part of the hub. So maybe the clearance dosn't matter that much. I think I'll buy another set of washers to minimize the play though. Just thinking out loud. I have no idea what the purpose of that plastic hex spacer does.
 

Last edited by Kingtim7; May 6, 2007 at 02:41 PM.
Reply
Old May 9, 2007 | 05:33 PM
  #6  
KRAZY KRAMER's Avatar
KRAZY KRAMER
Senior User
Joined: Mar 2006
Posts: 129
Likes: 0
From: south jersey
i really dont remember how much there was, but they moves very slighty when shaking it around with some force... i also went with the warn premium hubs instead of the factory vac. ones...well worth the money, big difference
 
Reply
Old May 9, 2007 | 06:30 PM
  #7  
nlemerise's Avatar
nlemerise
Logistics Pro
Joined: Jun 2005
Posts: 4,243
Likes: 16
From: AZ
Originally Posted by Kingtim7
I came up to Maryland from Florida, got to Annapolis and my truck jerked to the side and back again. It woke me up. I noticed my wheel slightly out at the bottom. I was about 10 miles from where I was going so I drove at about 30 mph the rest of the way. Pulled in the driveway and jacked the front up and the wheel just fell off. The entire hub assembly was in pieces, the hat of the rotor broken off and caliper mount broken. I bought everything I needed today, put it back together and notice about 1/4" play between the hub retaining clip and the washers. I pulled the other side off and notice about 1/8" play. I could put a whole nother washer set on the one side. This can't be normal is it? I've got a rental and I'm not driving it again until I find out. Also I wanted to replace my dust covers but Ford says I have to buy a $600.00 in & out axle. Parts stores say it a dealer item. Any help?
Sorry to hear this Tim. You have a 4x4 correct? Did you have a non-metallic thrust washer between the two metallic thrust washers when you reassembled? It sounds like you are missing one of the three thrust washers...
 
Reply
Old May 9, 2007 | 08:10 PM
  #8  
Kingtim7's Avatar
Kingtim7
Thread Starter
|
Senior User
Joined: Nov 2002
Posts: 204
Likes: 0
From: Cocoa Beach, FL
Yea its in there. I was able to look up the part #s for the seals on powerstokeshop.com, went over to Ford, picked them up and installed them. The extra space I had was due to the old seal being crushed flat at the perimeter. All is right in the world once again.
Thanks for your help.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old May 9, 2007 | 08:36 PM
  #9  
nlemerise's Avatar
nlemerise
Logistics Pro
Joined: Jun 2005
Posts: 4,243
Likes: 16
From: AZ
All right !!!!!!!!
 
Reply
Old May 10, 2007 | 03:03 PM
  #10  
KRAZY KRAMER's Avatar
KRAZY KRAMER
Senior User
Joined: Mar 2006
Posts: 129
Likes: 0
From: south jersey
good to hear everything is as it should be
 
Reply




All times are GMT -5. The time now is 07:55 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE