Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

Headers & Cat Pipe

Thread Tools
 
Search this Thread
 
Old Mar 31, 2007 | 04:58 AM
  #1  
Lightning54's Avatar
Lightning54
Thread Starter
|
8th Gear
Joined: Mar 2007
Posts: 8
Likes: 0
From: Methuen, MA
Headers & Cat Pipe

Has anyone replaced stock exhaust with headers, high flow cat pipe and a dual exhaust. If so how was the perfomance enhanced, and what type of headers and cat pipe did you use. If I can find headers and cat pipe, my exhaust shop can bend up the pipes needed and supply mufflers. 1995 Bronco, 5.0L.
Thanks
 
Reply
Old Mar 31, 2007 | 05:31 AM
  #2  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
I have on my 03.Most people say with long tube headers/high flow cats and a true dual set up you will pic up 30 to 35 HP.
Good luck and it will sound bad azz.
 
Reply
Old Mar 31, 2007 | 08:04 PM
  #3  
chevygoneford's Avatar
chevygoneford
Senior User
Joined: Nov 2004
Posts: 162
Likes: 0
mine does awsome and I did it all myself fabbed it all with bends from the shop Im runnin hedman headers cherry bombs and a custom x pipe I made and could feel the difference right away good luck also runnin 302
 
Reply
Old Apr 1, 2007 | 10:38 PM
  #4  
SteelTaz1's Avatar
SteelTaz1
Junior User
Joined: Mar 2007
Posts: 78
Likes: 0
From: Lebanon, PA
I installed Flow Tech Headers with 2 1/4" collectors then had a custom muffler shop install 3" , no cats , Flowmaster IIs , directing them out the sides just in front of the back tires. I bought the Magnaflow cats in case i needed them for emission inspections but Im able to keep less then 5000 miles a year so im exempt.
OHH 89 Full size Bronco was a 302(5.0) now its 351(5.8) and runs like a bat outta hell!!!!!!!!!!!
 
Reply
Old Apr 2, 2007 | 01:04 PM
  #5  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
any good quality header like gibson,jba,edelbrock,bbk or bassani. shorties would work just fine and produce good numbers. i would then run a bassani Y pipe with hi flow cat and run 3" single exhaust out stock location. you will gain low end which for your 302 will help a bunch. duals on our rigs isnt necessary and doesnt provide the performance it would on a mustang for instance.
 
Reply
Old Apr 3, 2007 | 04:48 PM
  #6  
Lightning54's Avatar
Lightning54
Thread Starter
|
8th Gear
Joined: Mar 2007
Posts: 8
Likes: 0
From: Methuen, MA
I think I amgoing with shorty headers, I don't know what kind yet, custom bent y pipe into one 3" magnaflow converter, possibly a magnaflow muffler and 3" single exhaust at stock location. depending on price, maybe all stainless.
 
Reply
Old Apr 3, 2007 | 05:13 PM
  #7  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
Shortys are a wast of money!
 
Reply
Old Apr 4, 2007 | 10:22 AM
  #8  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
how do you figure phil? shorties flow way better then stock manifolds and the technology today has improved them greatly compared to past years. long tube headers do provide more low end vs shorties but fitment of longtube headers can be a pain to install not to mention the added cost of having additional exhaust work to mate them. also for a fullsizebronco/f150 the routing of the exhaust with long tubes pos a problem around the tcase which in some cases has the exaust run just below the frame being suceptible to damage while offroading.
in a race application this would of course not be an issue.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Apr 4, 2007 | 10:45 AM
  #9  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
Well they are a little better then stock but I was just thinking of the power. Unfortunately I have shorty's on my truck and they did not help with the power whatsoever. They are coming off and I have a set of long tubes lined up to go on.
They do hook up to you stock exhaust very nicely but are still a pain to put on.
So I guise I'm just down on them from the lack of power they produce.
 
Reply
Old Apr 4, 2007 | 04:09 PM
  #10  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
so did you install the shorties and leave the rest of the exhaust stock? having the entire exhaust done from header to tail pipe will show the most gains. headers alone will not due to fords stock y pipe/cat setup which is the major restrictive peice.
 
Reply
Old Apr 4, 2007 | 04:22 PM
  #11  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
Originally Posted by Kemicalburns
so did you install the shorties and leave the rest of the exhaust stock? having the entire exhaust done from header to tail pipe will show the most gains. headers alone will not due to fords stock y pipe/cat setup which is the major restrictive peice.
I have a true dual set up with high flow cats!
 
Reply
Old Apr 5, 2007 | 08:23 AM
  #12  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
ok so with that setup you can figure any power increase would be hi in the rpm range before you would notice anything. since your blown and sprayed long tubes would benefit you off the line for sure.
 
Reply
Old Apr 5, 2007 | 08:42 AM
  #13  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
I sure hope so,,,there not cheap,,,lol.
A guy has a set of Kooks that was on his truck for only a couple days. Hes selling them to me for 700.There 1" and 5/8ths hes making more power then me and went with 1" 3/4ths
 
Reply
Old Apr 5, 2007 | 03:42 PM
  #14  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
have you checked into what the Gen 2 lightning guys are running?
 
Reply
Old Apr 6, 2007 | 03:26 PM
  #15  
phil6608's Avatar
phil6608
Post Fiend
Joined: Jan 2007
Posts: 18,157
Likes: 0
From: Stanton DE
Yes,,most are running Dynatech Super-max some are running the LFPs and JLPs some are running bassani.
The Kooks came off a Lightning.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
fred1340
1999 - 2016 Super Duty
3
Aug 5, 2011 02:21 PM
Tyler Burdett
1987 - 1996 F150 & Larger F-Series Trucks
16
May 19, 2009 08:56 PM
chrono4
Exhaust Systems
8
Dec 10, 2004 03:54 PM
DonKingKong
Exhaust Systems
2
Sep 9, 2002 05:46 PM
SadButTrue
Exhaust Systems
9
Jul 3, 2000 11:55 PM




All times are GMT -5. The time now is 08:13 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE