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Oh My... The dreaded Check Engine Light!

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Old Mar 14, 2007 | 12:43 AM
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Unhappy Oh My... The dreaded Check Engine Light!

About a month ago I took my girls to a drive in movie. The truck sat on those little hills to get a beter view of the screen for 4 hours while we watched the movies with the key on acc and listening to the movie thru the radio. When the movie ended and I started the truck the dreaded check engine light came on. I took the truck into work the next day and pulled the code P0683 from the system. I cleared the code and have not seen it again until this mornig when again the same code came up. My shop has nothing on diesel trucks and the smog machine states it is an unknown code. A quick search thru All Data says it is related to the glow plug system? Says short to ground? It says to get the breakout box out? I don't have such a thing! Any ideas where to start? If I need to pull the valve cover gaskets how can I tell what one to pull?

Thanks!

Steve
 
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Old Mar 14, 2007 | 12:53 AM
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P0683 Glow Plug Control Module to PCM Communication Circuit

Is this a Calif truck with the GPM rather than a simple relay?
 
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Old Mar 14, 2007 | 01:12 AM
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It is a California truck. Not sure what you mean by GPM rather than a simple relay?
 
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Old Mar 14, 2007 | 08:16 AM
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GPM or GPCM = Glow Plug Control Module
GPR = Glow Plug Relay

The CA trucks and Exs have the control module for emissions that give feedback to the PCM as to the function of the Glow Plugs. The communication circuit DTC would indicate that you may have a chaffed or broken signal wire going to the PCM or the GPCM is simply going out and is fritzing intermittently. The GCPM gets control power from the PCM power relay so I doubt if it's a blown fuse otherwise your PCM would also die (as in dead in the water.)
 
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Old Mar 16, 2007 | 10:49 PM
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chaffed or broken signal wire going to the PCM

Ok so where would I start to look? I cleared the code and it came back on this morning. Seems to run just fine. I have not cleared it again.
 
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Old Mar 16, 2007 | 10:53 PM
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I remember someone on here had a picture of a wire chaffing inder a valve cover. I think it was rubbing on a valve spring? Does anyone remember if this was the same problem??Steve
 
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Old Mar 17, 2007 | 12:13 AM
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I think that was Kwik's photo, but I don't find it in his gallery.

If I recall, it was a glow-plug wire that was rubbing on a pushrod.

A new under-valve-cover wire loom with upgraded (slightly different) routing solved the problem.

Pop
 

Last edited by SpringerPop; Mar 17, 2007 at 12:22 AM.
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Old Mar 17, 2007 | 02:10 PM
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If you remove your valve covers, be sure to check your 9 pin injector/glow plug connectors.. Mine were loose on both sides with about gap of about a 1/4". The driver side was the worst and caused one injector not to work sometimes . Ford got a plastic clip as a fix but I just made a 1/16" thick shim to slip behind the locking tabs of the connector..
Also, you can check the 9 pin connectors on the outside of the valve cover with a ohm meter for the proper resistance.. It might show which valve cover wiring is bad.
 
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Old Mar 20, 2007 | 11:06 PM
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So should I assume that the problem could be under the valve covers? I can't find a wire diagram for this and have no idea where to start. It runs fine just the check engine light staring at me as I drive. Everything I read says to hook up the breakout box. (which I don't own) No one else has had this code or problem?

Steve
 
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