Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Rust

Thread Tools
 
Search this Thread
 
Old Feb 18, 2007 | 03:52 PM
  #1  
luke245's Avatar
luke245
Thread Starter
|
Junior User
Joined: Oct 2006
Posts: 55
Likes: 0
From: Kansas
Rust

I have just a little rust on the passenger rear fender and wondering what would be the best method to stop the rust and cover it up. Has anyone tried the "Rust Bullet" that is advertised on the website. Fender flares aren't an option because it is just over one fender.
 
Reply
Old Feb 18, 2007 | 05:04 PM
  #2  
brown 4x4's Avatar
brown 4x4
Posting Guru
20 Year Member
Joined: Jan 2001
Posts: 2,358
Likes: 3
From: Nebraska
The only way to do it right is weld in a patch panel and repaint, or replace the box side. I've heard the patch panels aren't as thick and have the potential to rust quicker. I had it done to an 86 though and no rust yet after 5 years.
 
Reply
Old Feb 18, 2007 | 07:09 PM
  #3  
wrenchturner's Avatar
wrenchturner
Elder User
Joined: Dec 2003
Posts: 590
Likes: 0
From: shelocta, pa
i agree cut and replace. i've seen to many friends up here in the snow(rust) belt sand and bondo then repaint, almost every other year. lmc has them and the local company here raybuck has a good product too.
 
Reply
Old Feb 18, 2007 | 07:40 PM
  #4  
lostin90s's Avatar
lostin90s
Postmaster
Joined: Jul 2006
Posts: 3,978
Likes: 0
From: Central PA
If just really small spot you could get fixed. Then keep upper wheel well clean and spray old oil underneath. usually lasts about 2 years then get patch welded in . Thats what I do I find that you weld small panel is in it will just rust next to in while. Only option is to replace large section or get fixed every year.by time other starts to rust the inner . I traveled 500 miles one way to get my near rust free 94 f150 in need of motor . And I take to shop every spring to get nicks etc fixed . good luck
 
Reply
Old Feb 18, 2007 | 09:56 PM
  #5  
big J.V.'s Avatar
big J.V.
New User
Joined: Feb 2007
Posts: 21
Likes: 0
I would suggest you sand blast the rusted area really well, then fill with fiberglass body filler (not Bondo or light weight filler),prime with a good quality primer sealer,then repaint. I have done body and paint work for 12 years now and can tell you that if you do a very thurough job of removing the rust to start with this proccess will last a very long time.
 
Reply
Old Feb 18, 2007 | 10:01 PM
  #6  
BigJim191's Avatar
BigJim191
Junior User
Joined: Jan 2007
Posts: 88
Likes: 0
From: Ontario, Canada
I have a 94 F150 and my box sides over the rear wheels are rotted bad. I live in Canada and up here they dump alot of salt on the roads...can you order just the pieces that cover that small flare or do you need to order half box sides?


Thanks
 
Reply
Old Feb 18, 2007 | 10:22 PM
  #7  
wrenchturner's Avatar
wrenchturner
Elder User
Joined: Dec 2003
Posts: 590
Likes: 0
From: shelocta, pa
check out www.raybuck.com

last i looked you could peice it together.
 
Reply
Old Feb 19, 2007 | 10:03 AM
  #8  
lostin90s's Avatar
lostin90s
Postmaster
Joined: Jul 2006
Posts: 3,978
Likes: 0
From: Central PA
You can get small patch panels that are basically top of fender well (2ft x 6"). Or large that would replace whole wheel well and extend a ways both directions.(4ft + and from bottom bed to side detail on top ) And there are whole sides. I use raybuck.com also but I live 45 miles from them .
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Feb 19, 2007 | 11:54 AM
  #9  
gustang818's Avatar
gustang818
Elder User
Joined: Mar 2006
Posts: 627
Likes: 0
I used POR-15 (a competitor to Rust Bullet) on the frame to my truck. It sure looks nice but it hasn't been on long enough for me to make a final judgment on its rust inhibiting properties. It claims to seal the rust and prevent additional rust from forming. Nothing has bbbled up as of yet.

If you were to use it on sheet metal, I would think you would have to get both sides to do a good job. it is also UV sensitive so you would have to paint over it with something. If I remember right the Rust Bullet is silver in color.

 
Reply
Old Feb 19, 2007 | 05:51 PM
  #10  
BigJim191's Avatar
BigJim191
Junior User
Joined: Jan 2007
Posts: 88
Likes: 0
From: Ontario, Canada
Thanks guys that's the info i needed...too bad we don't have a Raybuck up here in Canada...we do have a company called "Across Canada" and they sell aftermarket body panels...gonna have to give them a call...the truck looks bad driving it around and people pointing at it LOL

Thanks
 
Reply




All times are GMT -5. The time now is 02:15 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE