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I would say that you are going to need the tool (puller), Unless you can heat the pulley while keeping the shaft cool. Then, MAYBE it might come off. The puller is the fastest and easiest way to go; in my opinion. Good luck!
With the hassle of driving to a parts store every time, borrowing from friends I ended up purchasing my own puller/installer. Time and money well saved as I have done many pump and alternator rebuilds, i'm an independent type.
I have a Lisle pt# LIS38850 puller $52.86. http://www.amazon.com/exec/obidos/AS...s-20/ref=nosim
CarQuest has the same tool with their name on the plastic box.
This hasn't been a one time use tool, well worth the smiles every use.
Last edited by "Beemer Nut"; Feb 10, 2007 at 07:30 PM.