Headlight Harness
I have it set up so that I can have both highs and lows on or I can have just highs by just disconnecting a wire. Thats a good point about the light up close. I do most of my driving on the interstate between Fargo, ND and the Twin Cities, MN and I find that the high beams are somewhat lacking because I can't see things infront of me. That is something that I'll have to play with to decide whether or not I like it.
How much were the xtravisions and nighthawks? I have read a little about the Euro Silverstar and they look promising. I would really like a 9007 bulb with a higher light output such as 75 and 65 or something like that.
I found a nice looking driving light on autoanything by Hella that looks like it just might fit inside of the bumper. I'll have to take some measurements of it and check.
As far as budget goes, I definately would like to stay under $100 but it depends on what comes up. Do you have any pictures of your driving lights, specifically the mounting and the light with them on?
That was pretty stupid of Ford IMO. I ended up mounting my hooks to the frame underneath just behind the bumper air dam.
Large round lights are the best, anything else is a compromise. Which lights were you seeing from Hella?
Can't say I've driven a Ranger or Exp. from that era, not sure on the spread. They may very well need more foreground lighting.
Actually here are a couple pics, before getting everything (including the headlights) aimed properly, but they are pretty close to the end result. My camera doesn't do the best job of showing the diff. between stock and how it is now, there is more of a difference than appears in the pic.
First pic is new OE sylvania bulb with OE harness and fairly new NH with new harness (pic is alittle blurry, I must have moved while taking it, everything looks dimmer because of this). second in both NH with new harness on both. third is with hellas added (edit: the third pic I must have mislabeled, the cut off leads me to believe it is actually with XV headlight bulbs, no the nighthawks).
Last edited by tdister; Feb 7, 2007 at 04:18 PM.
http://mistercmk.com/images/explorergrill.jpg
http://mistercmk.com/album/albums/us...2/DSC01404.JPG
Here are the 9007 Silverstars
http://mistercmk.com/album/albums/us...2/DSC01412.JPG
9004 bulb vs 9007 Silverstar
http://mistercmk.com/album/albums/us...2/DSC01411.JPG
I was looking at the Hella FF 75. I am thinking that it would fit nicely either between the grill or between the opening right by the license plate in the bumper.
Your driving lights look good; I'm sure they really light up the road.
My family has a 2000 Expedition that I put Silverstarts in the fogs (9005 bulb) and those fogs are brighter than the headlights now. I love having a ton of light driving. 
I would like to put a nice big round light behind the grill, however I have a feeling that a lot of the light would be blocked because of the thick bars on the grill. I'm pretty sure the car gods hate the 1st gen Explorers.
Anyway, whattya think?
Ford Trucks for Ford Truck Enthusiasts
I was going to suggest those very lights, pretty decent price too. They aren't 100% optimal (big and round) but you can bet they'll make a good difference. I'm not trying to steer you away from them at all.
I have mine aimed slightly wide, I enjoy just a bit wider beam at the expense of ultimate distance (they don't cross over as much so the center doesn't penetrate quite as far)
Here's a pic. of how the FF75 would look (beam wise) if aimed 100% properly. Lots of good info on this site http://www.rallylights.com/hella/ff075.asp
The harness works great so far. I need to take some voltage readings again with the truck running rather than using my battery charger on there. From the readings that I do have it would appear that the harness definitely helped. I also took some before and after pictures of the ligh pattern on my garage wall too.
I ran into a little trouble with the way I had wired up the relays so that when the highs come on the lows stay. This was 2:30 in the morning and I was scratching my head as to why the lights were on when the relay harness power feeds were disconnected.
I had it wired up so that the +12v to the bulb when the highs are on would energize the lows as well. This really balled stuff up and it didn't quite work right until I disconnected the jumper. A simple diode fixed the problem of the current backfeeding through the highs, however I was an idiot and soldered it into the jumper backwards. oops.
All in all I think this was definitely worth the $15 in materials to make. I'm gonna finish up fixing the high/low diode and button her back up sometime this afternoon and get some new pictures up.
BEFORE
Low beams
http://mistercmk.com/album/albums/us...2/DSC01530.JPG
High and lows
http://mistercmk.com/album/albums/us...2/DSC01531.JPG
Highs
http://mistercmk.com/album/albums/us...2/DSC01532.JPG
Finished install
http://mistercmk.com/album/albums/us...2/DSC01536.JPG
http://mistercmk.com/album/albums/us...2/DSC01537.JPG
Most of the mess there is because my power wires were a bit too long. I plan on adding a fuse block for the headlights as well as the electric cooling fan to tidy things up a little more.
AFTER
low beams
http://mistercmk.com/album/albums/us...2/DSC01542.JPG
high and lows
http://mistercmk.com/album/albums/us...2/DSC01544.JPG
highs
http://mistercmk.com/album/albums/us...2/DSC01543.JPG
More pics of the install can be found here.
http://mistercmk.com/album/thumbnail...album=9&page=3
The pictures don't do it justice. The lights are considerably brighter on the road now. My dash lights don't dim as much anymore when I am at idle with the blower, defrost, etc on.
tdister - I don't think that I am going to keep the lows on with the highs at this point after experimenting with it on the drive last night. I just may add some driving lights though.






