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91 Explorer - just plain worn out?

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Old Jan 19, 2007 | 07:49 PM
  #1  
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krautwolf
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91 Explorer - just plain worn out?

256K miles on the old beast. Didn't pass CA smog check. #2 plug was so clean I thought maybe an injector was clogged. Local shop says dirty injectors all around, low compression, on #2 cylinder. Hopefully clean injectors and a can of goo in the crankcase will get me through smog. Otherwise, I'll have to put her down at the end of the month. Any suggestions?
 
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Old Jan 19, 2007 | 09:12 PM
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sounds like you got some good use out of the old beast.

how long have you owned her?
 
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Old Jan 19, 2007 | 10:19 PM
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438k on 92 and still running strong, minor lifter noise on startup, OK after 2-3min.

Dont put her down just yet, you wont have anything to play with, she needs some TLC.
 
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Old Jan 20, 2007 | 12:55 AM
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Is your check engine light on? Check for codes even if it isn't on. If no codes, when was the last time you changed plugs, wires, air/fuel filters, etc.? Maybe the old gal just needs a good old-fashioned tune-up.

How did it fail the smog test? If I recall, the test measures hydrocarbons (HC), oxides of nitrogen (NOx), and carbon dioxide (CO2). If it failed the NOx test, the cause is almost always the EGR valve. HC failure could be the catalytic converter. If the CO2 reading is too low, I'm not sure what would cause that.
 
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Old Jan 20, 2007 | 09:02 AM
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No fault inidcations at all. Don't recall which emissions failed but I'll check. Plugs & wires changed last week,as part of pre-smog tune up. I'm the original owner.
 
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Old Jan 20, 2007 | 12:20 PM
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blast her with a can of seafoam through brake booster and one in a tank of fuel.
 
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Old Jan 20, 2007 | 09:07 PM
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Failed on hydrocarbons - at idle max allowed is 120ppm/gross polluter 270ppm/measured 2927(!!!) ppm. Similar condition at 2400 RPM - max 180 ppm/gross polluter 330 ppm/measured 735 ppm. Carbon monoxide was a little high but within limits. Looks like a lot of unburnt fuel. Compression on all but #2 cylinder was 150 -160 psi. # 2 cylinder 60 psi.
 
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Old Jan 20, 2007 | 09:50 PM
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Originally Posted by krautwolf
Failed on hydrocarbons - at idle max allowed is 120ppm/gross polluter 270ppm/measured 2927(!!!) ppm. Similar condition at 2400 RPM - max 180 ppm/gross polluter 330 ppm/measured 735 ppm. Carbon monoxide was a little high but within limits. Looks like a lot of unburnt fuel. Compression on all but #2 cylinder was 150 -160 psi. # 2 cylinder 60 psi.
Ouch! "Gross polluter" is not good. If I recall from when I lived down there, that means you can only go to certain testing stations, and I think it costs more. :-Q

Sounds like either the compression ring on #2 is bad, or the valves aren't fully closing. Either way, yeah, the mixture isn't being compressed enough to detonate. You did mention that the spark plug on that cylinder looked too clean.

Might as well try using Seafoam or one of the "miracle" additives. Sure can't hurt at this point.
 
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Old Jan 20, 2007 | 10:13 PM
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you will also have to be smog checked every year from now on in california.
 
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Old Jan 29, 2007 | 04:35 PM
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Check out the local junkyards - my local one will install a new (to me) engine and give a 2 year warranty for 1,300 bucks. Thats not even a down payment these days and you still have you favorite old truck
 
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Old Jan 29, 2007 | 10:16 PM
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I'm really curious what the Seafoam will do. Like was said above, pull some into the head and let sit for 30 mins. Start it up and watch the fog roll in. I've used Seafoam and had excellent results but it would be interesting to know what a dose of the good stuff will do for some seriously dirty valves. Let us know how it goes.
 
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Old Jan 30, 2007 | 01:21 PM
  #12  
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With that high mileage, you'll probably want to do seafoam a few times, and you'll want to let it sit for much longer. Say an hour or 90 mins. The longer it sits, the more varnish it will remove, and the more smoke you'll get.

I did it on my 93 Bronco, and let it sit for an hour and a half. So much smoke it looked like my house was on fire!


However, I don't think seafoam is going to reduce your HC rating enough to get through inspection.

When was the last time you changed your Catalytic Converter?
If the #2 cylinder has been bad long enough, it might have fouled your Cats to the point of uselessness.

You'll need to rejuvenate that #2 cylinder some how and probably change the cats too.
Don't quote me on this, but I've heard of old car guys using some sort of aeresol (I wish I remembered what it was) on piston rings by actually spraying it in the Spark Plug hole and let it soak into the piston rings for 20-30 mins. Now, I've never tried that, so I can't vouch for it or anything, but maybe someone has heard of what I'm talking about and can give better details.
 
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Old Jan 30, 2007 | 09:13 PM
  #13  
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Well, I poured the magic additives to the oil, fuel, and cylinder head in question. Experienced a brief increase in compression with smoke in the exhaust, then performance reverted to the original condition. It appears as though the #2 cylinder rings are simply worn out. BTW, muffler, cat converter, water pump, power steering pump, and muffler were just replaced. Cost: $1200 parts & labor. Ouch.

Thanks for all your support. Went out with the wife and bought a Freestyle Saturday. The Explorer now lives outside like an old, incontinent pet. No decision on her disposition yet. Will advise/KW
 
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Old Jan 30, 2007 | 09:23 PM
  #14  
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kevin74656
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Originally Posted by krautwolf
Well, I poured the magic additives to the oil, fuel, and cylinder head in question. Experienced a brief increase in compression with smoke in the exhaust, then performance reverted to the original condition. It appears as though the #2 cylinder rings are simply worn out. BTW, muffler, cat converter, water pump, power steering pump, and muffler were just replaced. Cost: $1200 parts & labor. Ouch.

Thanks for all your support. Went out with the wife and bought a Freestyle Saturday. The Explorer now lives outside like an old, incontinent pet. No decision on her disposition yet. Will advise/KW
Congrats on the new ride, but too bad about the 'Sploder. Maybe you can take some or all those new parts off and sell them on ebay? Or sell the whole vehicle to someone for parts? Just a thought.
 
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Old Jan 30, 2007 | 10:17 PM
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Try diesel rated oil. It is known to free stuck piston rings, which might be your problem.
 
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