More Biodiesel Lessons Learned
Long behold last week another on in 10 year artic freeze moved thru BC and with it I though I was prepared by having my B40 diesel in my tanks diluted down to B5 or less.
Unfortunately there was still enough of an outfalling of solids even with B5 that completely plugged my new filter I just installed less than a month ago. Running a 2 Micron filter does not help as it plugs up ever so much faster.
Additional lessons learned are:
- Always carry a spare filter when running any Biodiesel blends, even if you just changed your filter.
- Running Biodiesel below 30 F is dicy due to the risk of filter plugging.
- Filter plugging can occur quickly. I only got about 1/2 mile from the time my Fuel Filter light indicated low fuel pressure and the engine started stalling.
Solids falling out sounds like contaminants especially when it happens at temps as high as 30 degrees F. It could also indicate a high animal fat content feed stock.
Try B20 during the winter months.
Last edited by bigredtruckmi; Jan 15, 2007 at 06:59 PM.
Solids falling out sounds like contaminants especially when it happens at temps as high as 30 degrees F. It could also indicate a high animal fat content feed stock.
Try B20 during the winter months.
My problem is that when temperatures drop below 30 F my filter starts to plug with some kind of "fatty" margerine like substance. I cut apart the filter I installed a month ago and at first glance it looked perfectly fine; however when I started peeling back the paper wafers you could see the thin margerine like coating. As the entire filter gets coated with this stuff it completely plugs up. I got an electric assist pump on my 91' F350 and it would not push as much as a drop of fuel thru at 7 psig pressure.
As soon as the temperature drops below 30 the see-thru bowl on my Racor filter goes cloudy and it is the cloudy part that plugs up the filter. Above 30F the Biodiesel has a nice clear golden colour.
I think a small shell and tube heat exchanger using engine coolant for heating should get the fuel hot enought to keep it from clouding. Probably will mount it on the drivers side fender next to my electric fuel pump. I am hoping there should be enough time for the truck to start and warm up before the filter starts to plug. I will have to see what I can rig up. At $CDN 35 for a 2 micron filter a small HX installation should pay for itself quickly.
Seb....
What bugs me is that I had diluted my tanks down to less than B5 and thought I would be save during the recent artic freeze repeat. My pump and filter did not literally freeze like they did in December; however the CFFP of the mix is still to high causing my filter to plug.
I think the commercial Bio diesel sellers in north western canada have their work cut out for them for improving the CFFP properties for next year or the biodiesel business may become seasonal only in this part of the world. In order to re-attract customers they will have to do some more serious discounting than what is presently done.
Seb.
What I said about contaminants, water + FFA = contimanants = soap = plugged filter
The big problem with BD is that there really isn't any standard at this time.
The standard used for B5 is the same as the standard for #2 because at 5% BD doesnt alter the fuels properties enough to throw it outside that existing ASTM standard. However, when you increase the percentage of BD past 5% blends will no longer conform and you don't know what you are getting.
Since Hamberger lives in Canada he might check to see if Canadian guidelines exist for other blends.
Last edited by Phydeaux88; Jan 16, 2007 at 10:42 AM.
Trending Topics
What I said about contaminants, water + FFA = contimanants = soap = plugged filter
The big problem with BD is that there really isn't any standard at this time.
The standard used for B5 is the same as the standard for #2 because at 5% BD doesnt alter the fuels properties enough to throw it outside that existing ASTM standard. However, when you increase the percentage of BD past 5% blends will no longer conform and you don't know what you are getting.
Since Hamberger lives in Canada he might check to see if Canadian guidelines exist for other blends.
The Biodiesel I buy is made from soybeans as they are probably easier and more profitable to grow here in Canada than Canola. It would not suprise me if there were a small portion of animal renderings in it also.
There is lot of plans in place for building several large biodiesel plants in Canada and from what I hear Canada may actually follow California for mandating ethanol in gasoline in a few years.
Looking back all I can say is the my experience with Biodiesel this Winter has been less than stellar; the two factors that probably contributed to this are the un-usually abnormal cold winter and the fact that I tried to push B40 where B5 is probably all I should have been using all along.
I wonder, there have got to be some European standards for Biodiesel that we could adapt. I know Germany has been a huge Biodiesel user and most roaddiesel sold contains a certain percentage of Bio Diesel.
But then again, if every liter of Diesel sold would contain only 5% Bio (B5) this would be a huge amount of Biofuel being used. Made running anything higher than B5 is not the answer anyways.
Well, continue to live and learn I say,
Seb....
Last edited by Hamberger; Jan 16, 2007 at 11:12 AM.
Ford Trucks for Ford Truck Enthusiasts
When it leaves the commericial plants, they have no control over how it is transported, blended, or stored. When I pump it into my "use" tank, I KNOW it is the best quality I can make.
As an example: I filter ALL my biodiesel BELOW 1 micron. The fuel dealers in my area only filter down to 15 microns [ I know, I asked!]. I tried filtering the local D-1 that I use for winter blending through my 1 micron final filter.......And PLUGGED IT UP SOLID! Now I filter it through a 5 micron, then a 1 micron before I use it for blending................
When it leaves the commericial plants, they have no control over how it is transported, blended, or stored. When I pump it into my "use" tank, I KNOW it is the best quality I can make.
As an example: I filter ALL my biodiesel BELOW 1 micron. The fuel dealers in my area only filter down to 15 microns [ I know, I asked!]. I tried filtering the local D-1 that I use for winter blending through my 1 micron final filter.......And PLUGGED IT UP SOLID! Now I filter it through a 5 micron, then a 1 micron before I use it for blending................
Agree, If you want the job done right you got to do it yourself. Unfortunately you don't get a lot done that way.
I checked the spec sheet from my Biodiesel supplier and there spec sheet is blank when it comes to the cloud point or CFFP point for their various blends. Probably not a good sign, unfortunately they are the only comercial provider in my area at this time.
Seb....
Figure 11. B100 Content of Delivery Load Samples
Inconsistent blend levels for B20 fuel are not uncommon. A survey of 50 B20 samples taken across the United States indicated varying blend levels and noted problems with splash blending [9]. In the RTD study however,
Link to full study. http://www.biodiesel.org/resources/r...001_tra-55.pdf
Is the problem with getting Inconsistent blends and what you bought is B80 not B20?
Bryan
Other than the margerine like coating my filter is as clean as can be and as long as I keep about 30 F everything is fine. The problem is the change in the fuel structure when it goes thru a cooling cycle. The solid residue left behind after the fuel is cooled and warmed up again, that is causing all my filter problems.
I don't think D-6721 addresses this and since my supplier isn't guaranteeing any CFFP or cloud point temperature data I am on my own on this one.
I might try installing a small fuel-to-glycol Heat Exchanger ahead of my filter. If I get the fuel hot enough it should just melt anything that is trying to plug the filter. The stuff readily melts between my fingers at body temperature and turns back to a liquid. As long as I get enough fuel thru the filter to warm up the engine I should be set. I might even check into getting a fuel heater for my Racor Filter Unit if starting still remains an issue.




