Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Brake Controller

Thread Tools
 
Search this Thread
 
Old Jan 15, 2007 | 09:57 AM
  #16  
Steina's Avatar
Steina
CO River Rat
Joined: Feb 2004
Posts: 3,209
Likes: 0
From: Lake Havasu City AZ
Club FTE Silver Member

Icecold -

Check to make sure your Prodigy's mounting angle is 0-70 degrees; maybe you've got it close to vertical. If it's OK, you may need to play with the settings. Mine will definitely lock up the trailer brakes if I set it to do that.

Steve
 
Reply
Old Jan 15, 2007 | 10:11 AM
  #17  
Floundered's Avatar
Floundered
Junior User
Joined: Jun 2006
Posts: 72
Likes: 0
Originally Posted by icecold
anyone have issues with their Prodigy unit???
mine will not apply enough braking to the trailer.
Could easily be a poorly crimped, loose, or corroded connection along the line somewhere eating up some precious voltage that belongs at the trailer brakes. If you're not able to measure the voltage along the line while someone overrides the controller for max output (while parked!), then any hitch dealer will have no problem checking it out for you. Note that you need current flowing to the brakes to check it properly, otherwise the evil voltage drop won't be happening.

I don't know if constant max power will harm the controller or the brakes, so without knowing otherwise only override the controller at the moment you are measuring the voltage.
 
Reply
Old Jan 15, 2007 | 10:28 AM
  #18  
icecold's Avatar
icecold
Mountain Pass
Joined: Aug 2004
Posts: 136
Likes: 0
i'm also thinking it may be an issue with a factory plug along the way.this is the first time i ever used a factory harness and the first time i have ever had issues.

the controller is seeing the trailer as in the c on the display.and some braking is present.just not enough to do any good.it wont lock up the wheels under a new tandom axle aluminum trailer with no load.pressing the lever over with the gain set to max
the unit is mounted in the cubby so angle shouldent be an issue??
i'm going to try another unit this afternoon and if the results are the same i'll temp up 1 wire at a time to the trailer to see where the issues are
thanks
pete
 
Reply
Old Jan 15, 2007 | 12:32 PM
  #19  
afreemanmd's Avatar
afreemanmd
Elder User
Joined: Aug 2006
Posts: 909
Likes: 0
Yeah, I can vouch for the brake misadustment. I have a Voyager (same company as the prodigy, but a lesser model because I tow infrequently and relatively light loads) and for the longest time it wouldn't brake correctly. My dad and I finally thought it was just broken, so when he called Tekonsha aout it the first thing they asked was if he had set it properly. After a few minutes of trouble shooting, the guy finally said to re-adjust it according to the instructions, and call back if we still had problems. After that, there were no problems at all, and we didn't have to call back. So yeah, they are a lot more difficult to set than i first thought, so I finally gave in and read the manual. (I actually keep a copy of the quick-start instructions in the glove box )
 
Reply
Old Jan 15, 2007 | 12:53 PM
  #20  
Floundered's Avatar
Floundered
Junior User
Joined: Jun 2006
Posts: 72
Likes: 0
It's also a good idea to write down the setting for each of your trailer setups, so that you can quickly check if the setting is correct (via override lever) before taking off. Kids, pets, and changing trailer weights are all good reasons to check the adjustment before driving away.

The X is so heavy that you might not notice the incorrect setting until your discs warp or until the trailer skids to a stop.
 
Reply
Old Jan 15, 2007 | 02:32 PM
  #21  
afreemanmd's Avatar
afreemanmd
Elder User
Joined: Aug 2006
Posts: 909
Likes: 0
Originally Posted by Floundered
The X is so heavy that you might not notice the incorrect setting until your discs warp or until the trailer skids to a stop.
That almost happened to me... Before I got my trailer brakes adjusted properly, I was towing probably 3000 lbs (including trailer) on a 7x16 enclosed trailer in city traffic and all of the sudden the car in front of me stopped dead to avoid some other idiot and I slammed on my brakes and with the brakes all the way on, the X+trailer just kind of slowly coasted closer to the other car... I didn't hit it, but it was close. I looked at the brake power indicator, and even though I had full brakes on, it was barely turning red... After that, I got my brakes set up real fast

Isaac
 
Reply
Old Jan 29, 2007 | 03:47 PM
  #22  
Downriver Thunder's Avatar
Downriver Thunder
Posting Guru
Joined: Nov 2005
Posts: 1,519
Likes: 1
From: Wyandotte, Michigan
Any update, find anything?
 
Reply
Old Jan 30, 2007 | 09:06 AM
  #23  
Fleetsuper's Avatar
Fleetsuper
Tuned
20 Year Member
Photogenic
Joined: Dec 2004
Posts: 357
Likes: 1
From: Washington DC
Club FTE Gold Member
I'm sure all you need to do is up the gain adjustment. It's the little thumb turn wheel on the unit. You can turn that thing up to lock up almost any condition brakes. They's have to be really worn and really out of adjustment NOT to get them to lock up. If they are that bad, they aren't workinging anyway.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jan 30, 2007 | 03:43 PM
  #24  
gabeyd's Avatar
gabeyd
Mountain Pass
15 Year Member
Joined: Sep 2006
Posts: 148
Likes: 0
It is also possible that on a brand new trailer the breaks are not broken in enough to be able to lock up. New breaks require a lot more pressure than a properly broken in break.
 
Reply




All times are GMT -5. The time now is 02:21 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE