Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Leaking Diesel...?

Thread Tools
 
Search this Thread
 
Old Dec 12, 2006 | 07:46 AM
  #1  
SMS888's Avatar
SMS888
Thread Starter
|
Junior User
Joined: Jan 2006
Posts: 96
Likes: 0
From: West Haven, CT
Leaking Diesel...?

Hey guys, I got a 96 F350 with a 7.3 Diesel with an E40D. A couple of days ago I noticed a slow drip from up above the starter, so I dug around a bit. I checked the engine comp. above the starter only to find a puddle of diesel fuel directly below the turbo, on the manifold. Before I start ripping things apart, I was wondering if anybody had any thoughts on what it might be?? It's not a fast leak, but it looks like it is concentrated near the injectors. What should I do??
thanks fellas
SMS888
 
Reply
Old Dec 12, 2006 | 07:49 PM
  #2  
plowhand's Avatar
plowhand
Playing in the Dirt
Joined: Oct 2005
Posts: 2,302
Likes: 1
From: Southwest Georgia
Club FTE Gold Member
If the leak is in the rear of the valley near the turbo, first dry up all of the fuel using a long screw driver and paper towels. Then check your engine valley regularly and when you see the first signs of fuel note the location. Rear of valley could be fuel pump, fuel hoses, banjo bolt, fuel line connectors. Front of valley could be fuel filter housing cracked, leaking fitting on filter housing, fuel lines, o-ring in water/fuel drain. The bottom of the fuel pump has a small weep in it, and if the diaphram is going in the pump it will leak from there. Also check all of the fuel hoses from the pump to the fuel filter housing. Check the banjo bolt and the connectors on the end of the metal "V" fuel line going to the each head from the banjo bolt (these have o-rings in them that can go bad). Let us know what you find.
 
Reply
Old Dec 12, 2006 | 10:10 PM
  #3  
SMS888's Avatar
SMS888
Thread Starter
|
Junior User
Joined: Jan 2006
Posts: 96
Likes: 0
From: West Haven, CT
I will as soon as I get a chance to dig around in there. Thanks again, and from what you said, it sounds like it has something to do with just a leaky hose, judging by its location. I'll let you know


SMS888
 
Reply
Old Dec 19, 2006 | 04:03 PM
  #4  
adamant0's Avatar
adamant0
New User
Joined: Dec 2006
Posts: 2
Likes: 0
i just noticed the same thing today. how did you make out?
 
Reply
Old Dec 19, 2006 | 04:19 PM
  #5  
badger2196's Avatar
badger2196
Senior User
Joined: Mar 2005
Posts: 173
Likes: 0
From: Larkspur, CO
Leaking Diesel

I had the same issue with my 2000 PSD and it came down to the o-rings on the fuel filter housing drain valve. My diesel techs (Colorado Diesel in Castle Rock - good guys) told me that they have had a bunch of PSD's in recently with the same issue. they seem to think that the new ULS Diesel is eating these o-rings up.

I hope it isn't going to eat the seals on the injectors - yikes!
 
Reply
Old Dec 20, 2006 | 01:22 PM
  #6  
96powerstroke's Avatar
96powerstroke
Senior User
Joined: Dec 2004
Posts: 175
Likes: 0
i noticed today i had a constant drip when i first start it up in the morn, it is dripping down both sides of the tranny, i think it the connection at the back of each head, how hard is it to charge the o-rings on these? it looks like you have to pull the turbo and such.
 
Reply
Old Dec 20, 2006 | 01:34 PM
  #7  
bkcowboss's Avatar
bkcowboss
Posting Guru
Joined: Nov 2006
Posts: 1,059
Likes: 0
From: Herndon KY
I had dry rot hoses from the fuel boost pump to the fuel filter, there are three down there all about 3-4 inches long replaced those three and I was good, quick fix 1-2 hours along with removal cleaning and shimming of FPR and screen and cleaning up my valley.
 
Reply
Old Dec 21, 2006 | 09:31 PM
  #8  
SMS888's Avatar
SMS888
Thread Starter
|
Junior User
Joined: Jan 2006
Posts: 96
Likes: 0
From: West Haven, CT
Another Ford Mystery

I went to finally go dig around under the turbo, but it looks like Ford mysteriously fixed itself again. The puddle is still there, but it doesn't leak anymore. I think i may still go and replace those seals and whatnot. If it happens again, I'll keep you up to date on how it goes.
Thanks much guys
SMS888
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jan 4, 2007 | 10:47 AM
  #9  
F350_Hauler's Avatar
F350_Hauler
Elder User
Joined: Oct 2005
Posts: 597
Likes: 0
From: West Palm Beach, Florida
Originally Posted by bkcowboss
I had dry rot hoses from the fuel boost pump to the fuel filter, there are three down there all about 3-4 inches long replaced those three and I was good, quick fix 1-2 hours along with removal cleaning and shimming of FPR and screen and cleaning up my valley.
Does anyone have the part numbers for the three little blue hoses?
 
Reply
Old Jan 4, 2007 | 01:01 PM
  #10  
Stroker 94 1/2's Avatar
Stroker 94 1/2
Senior User
Joined: Jul 2006
Posts: 406
Likes: 0
From: Haysville Ks.
Check out this list. Look under fuel. Hope that helps ya!
http://www.thedwilsons.com/powerstro...t_Numbers.html
 
Reply
Old Jan 10, 2007 | 04:26 PM
  #11  
Fire Rooster's Avatar
Fire Rooster
Posting Guru
Joined: Feb 2004
Posts: 1,873
Likes: 1
From: Phx, AZ
I have an 02 and an 03. However my buddy has a 97. His orings in the fuel drain valve are leaking. I have read how to change them in my trucks (should I develop a leak) But I do not know how to change them in his truck. I am assuming it is similar even though his fuel bowl and drain petcock are a little different. Any advice on this before we dig in?
 
Reply
Old Jan 12, 2007 | 05:53 PM
  #12  
Fire Rooster's Avatar
Fire Rooster
Posting Guru
Joined: Feb 2004
Posts: 1,873
Likes: 1
From: Phx, AZ
Guess no one here has had this issue lately or can offer any advice?
 
Reply




All times are GMT -5. The time now is 01:11 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE