Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Wastegate Control Duty Cycle values

Thread Tools
 
Search this Thread
 
Old Oct 24, 2006 | 02:30 PM
  #1  
Wolverine69's Avatar
Wolverine69
Thread Starter
|
Junior User
Joined: Sep 2006
Posts: 66
Likes: 0
From: Ofallon, MO
Wastegate Control Duty Cycle values

What kind of values should someone typically see for the Wastegate Control duty cycle percentage?

The reason that I ask is that I've been monitoring it with AutoEnginuity and on my 2000 F450 it's almost always either at 100% or close to zero %. Is that normal?

How is the Wastegate Control duty cycle related to such things as engine RPM, Turbo boost pressure and so on? In other words... when should the duty cycle increase towards 100% and when should it be close to zero %?
 
Reply
Old Oct 24, 2006 | 02:38 PM
  #2  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,112
From: Rio Rico, AZ.
One would think that there would be some middle ground. I'm interested in hearing about this too.
 
Reply
Old Oct 24, 2006 | 05:44 PM
  #3  
Uzumati's Avatar
Uzumati
Post Fiend
Joined: Jun 2006
Posts: 5,497
Likes: 7
From: Central, Al
Not really.. at idle it should read 0.00% if you give it a little throttle it should go to around 99.17% (Closed).

Now look at boost (Gauge pressure) as it rises above 5psi the duty cycle should start to go down (Wastegate Opening) a 65% duty cycle indicates wastegate is 35% open.
 
Reply
Old Oct 24, 2006 | 08:20 PM
  #4  
John7894's Avatar
John7894
Cargo Master
20 Year Member
Joined: Jan 2002
Posts: 2,079
Likes: 11
From: LA and CO
OK, I'm lost. I thought the wastegate was pneumatically controlled off the boost line? Are you guys talking about the EBPV?

Please educate me......
 
Reply
Old Oct 24, 2006 | 08:28 PM
  #5  
Tenn01PSD350's Avatar
Tenn01PSD350
Post Fiend
Joined: Feb 2006
Posts: 11,892
Likes: 2
From: Middle Tennessee
Ditto for me. Is there an electronic reading via a sensor somewhere I don't know about?
 
Reply
Old Oct 24, 2006 | 08:28 PM
  #6  
Uzumati's Avatar
Uzumati
Post Fiend
Joined: Jun 2006
Posts: 5,497
Likes: 7
From: Central, Al
It is pneumatically controlled but its position PID is monitored by the PCM
 
Reply
Old Oct 24, 2006 | 08:30 PM
  #7  
Tenn01PSD350's Avatar
Tenn01PSD350
Post Fiend
Joined: Feb 2006
Posts: 11,892
Likes: 2
From: Middle Tennessee
Originally Posted by amiller93
It is pneumatically controlled but its position PID is monitored by the PCM
By what means?
 
Reply
Old Oct 24, 2006 | 08:46 PM
  #8  
Uzumati's Avatar
Uzumati
Post Fiend
Joined: Jun 2006
Posts: 5,497
Likes: 7
From: Central, Al
here is the diagram
 
Attached Images  

Last edited by Uzumati; Oct 24, 2006 at 08:52 PM.
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Oct 24, 2006 | 09:04 PM
  #9  
Tenn01PSD350's Avatar
Tenn01PSD350
Post Fiend
Joined: Feb 2006
Posts: 11,892
Likes: 2
From: Middle Tennessee
Crap Alan, you are quick with a diagram. I see there is a wastegate solenoid. Those are usually on or off. It will not activate the wastegate so WTH? Simply a sensor? Then why the name solenoid? Curiously, this solenoid is actually pneumatically activated and therefore a diaphram. I say it's on or it is off.
 
Reply
Old Oct 24, 2006 | 09:07 PM
  #10  
cookie88's Avatar
cookie88
FTE Leadership Emeritus
20 Year Member
Liked
Joined: May 2001
Posts: 13,653
Likes: 6
From: Cabot, Arkansas
FTE Emeritus
Originally Posted by Tenn01PSD350
By what means?
MAP sensor. At ~5 psi the PCM commands the wastegate control solenoind to start to open, it's full open by 8 psi....so it's easy to see how at anything other than that 3psi window the wastegate will either be full open or full close.
 
Reply
Old Oct 24, 2006 | 09:09 PM
  #11  
Uzumati's Avatar
Uzumati
Post Fiend
Joined: Jun 2006
Posts: 5,497
Likes: 7
From: Central, Al
I'll need to dig to be sure but I believe that the resistance is varied based on boost and interpreted by the pcm. I dont think it is the actuall position of the wastegate
 
Reply
Old Oct 24, 2006 | 09:17 PM
  #12  
cookie88's Avatar
cookie88
FTE Leadership Emeritus
20 Year Member
Liked
Joined: May 2001
Posts: 13,653
Likes: 6
From: Cabot, Arkansas
FTE Emeritus
Originally Posted by amiller93
I dont think it is the actuall position of the wastegate
Of course not. The wastegate itself is purely mechanical. The PCM only reads the MAP input and WGC solenoid output. It has no idea where the wastegate actually is.....until the MAP goes over 4.7 volts. That the PCM reads as an overboost and defuels.
 
Reply
Old Oct 24, 2006 | 09:18 PM
  #13  
Uzumati's Avatar
Uzumati
Post Fiend
Joined: Jun 2006
Posts: 5,497
Likes: 7
From: Central, Al
Originally Posted by cookie88
MAP sensor. At ~5 psi the PCM commands the wastegate control solenoind to start to open, it's full open by 8 psi....so it's easy to see how at anything other than that 3psi window the wastegate will either be full open or full close.
From Dennis at ITP
The Wastegate Control Solenoid (WGCS) is NORMALLY CLOSED...as is the Wastegate Control Valve (WGCV). The WGCS is what we commonly call the actuator.

The RED tube from the intake manifold is connected to BOTH the solenoid and the valve. When there is no current being supplied to the solenoid, all boost from the manifold is allowed to act on the valve to open the wastegate.

The PCM provides a pulse width modulated signal to the solenoid. This signal opens the solenoid (how much depends on the duty cycle) and allows boost pressure in the red line to be bled off into the green line that connects to the inlet of the turbocharger. The higher the duty cycle, the less boost is acting on the valve to open the wastegate.

When you stab the throttle, the solenoid goes to 100% (practically) to hold the WG shut and allow the truck to build boost. As the boost comes up, the duty cycle will drop and begin opening the WG. 65% Duty Cycle would mean that the WG is opening 35% (roughly, I'm not sure that the actual movement of the WG is linear in relation to the % DC)...you get the picture.
 
Reply
Old Oct 24, 2006 | 09:28 PM
  #14  
Tenn01PSD350's Avatar
Tenn01PSD350
Post Fiend
Joined: Feb 2006
Posts: 11,892
Likes: 2
From: Middle Tennessee
So it is electromechanical then eh? I will have to inspect that rascal closer sometime. Specifically looking for any wire leads. I don't recall any.
 
Reply
Old Oct 24, 2006 | 09:29 PM
  #15  
cookie88's Avatar
cookie88
FTE Leadership Emeritus
20 Year Member
Liked
Joined: May 2001
Posts: 13,653
Likes: 6
From: Cabot, Arkansas
FTE Emeritus
That was kind of my point. It is impossible for the WGC duty cycle to be linear wth the WG position. The PCM is not aware of the actual position.

The entire WGC duty cycle happens within that 3 psi window.
 
Reply



All times are GMT -5. The time now is 03:34 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE