Notices
Aerostar Ford Aerostar

replace or rebuild alt

Thread Tools
 
Search this Thread
 
Old Oct 22, 2006 | 09:27 AM
  #1  
teg3's Avatar
teg3
Thread Starter
|
Junior User
Joined: Mar 2004
Posts: 72
Likes: 0
From: colorado
Exclamation replace or rebuild alt




If it is just a bad voltage regulator in the alt..Its seem far simpler and of couse cheaper to just change that or just replace the whole alt.

any advice ?
 
Reply
Old Oct 22, 2006 | 09:44 AM
  #2  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
But a rebuilt alternator gets new bearings. It is more reliable to get a rebuilt or new alternator. Either way you have to unbolt the alternator. I would rather not hve to do it again. I have had problems with the bearings seizing up.
 
Reply
Old Oct 22, 2006 | 10:21 AM
  #3  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
If you are sure, that rotor and stator are ok, replace voltage regulator and bearing and enjoy! 1 hour of work.

But if armature is bad, get alernator on junkyard... cheapper.....
 
Reply
Old Oct 22, 2006 | 11:43 AM
  #4  
Kruse's Avatar
Kruse
Fleet Mechanic
20 Year Member
Joined: Mar 2004
Posts: 1,529
Likes: 35
From: Kansas
Originally Posted by khantyranitar
It is more reliable to get a rebuilt or new alternator.


I have had problems with the bearings seizing up.

Yes and no. There are some very, very POOR rebuilt alternators (and starters, steering pumps, water pumps, etc.) out there, especially the "lifetime warranty" jobs from the national chains. And, there are some good ones too. A lot of rebuilders now use cheap Chinese bearings that will haunt you later, or maybe in the case of an alternator, sooner.
If you decide to rebuild it yourself, make sure the rings are not wore down from the brushes. Worn out rings will wear the brushes out real soon or even break them.
If I have to buy a rebuilt alternator or starter, I have a brand that I swear by, I'm just not going to use this forum to promote it.
 
Reply
Old Oct 22, 2006 | 01:42 PM
  #5  
ken1mod's Avatar
ken1mod
Elder User
Joined: Aug 2005
Posts: 996
Likes: 0
One can not predict the life of bearings and other hard parts. Put in the 6.00 parts and enjoy. This has always been my policy and I am happy with it. Last 2 alternators came from rebuilder with bad diodes. If it neeeds brushes, install brushes. No need to replace rod bearings too. Fix what is broken.

Ken
 
Reply
Old Oct 22, 2006 | 03:57 PM
  #6  
JTHill24's Avatar
JTHill24
Posting Guru
Joined: Aug 2002
Posts: 1,041
Likes: 1
From: Orland USA
When I was going to rebuild my alternator, I looked into get the parts & it was going to cost me as much/more then it would of just getting one already rebuilt.

JaY
 
Reply
Old Oct 22, 2006 | 05:07 PM
  #7  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
You can also find a local alternator and generator shop and have them perform a rebuild, they take pride in their work. I had a starter on my truck done this way, and it has held up very well.
 
Reply
Old Oct 23, 2006 | 12:36 AM
  #8  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Yes and no. There are some very, very POOR rebuilt alternators (and starters, steering pumps, water pumps, etc.) out there, especially the "lifetime warranty" jobs from the national chains. And, there are some good ones too. A lot of rebuilders now use cheap Chinese bearings that will haunt you later, or maybe in the case of an alternator, sooner.

Yep... That's why I use to rebuild Alternators ore Starters by myself and I use bearings of GKN, SKF ore Russian... Electric parts - Bosch.... But sometimes it is cheapper to replace all the unit.



My granfother during every alternator rebuild used to wash bearings in gas and to boil them in greese! He said, that this is the perfect way to lubricate and cleane them well...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Oct 23, 2006 | 02:22 AM
  #9  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
hi pablo,
wrenching/mechanics must run in the family, your grandfather boiling bearing grease and dipping bearings....same technique used to be done here

my grandfather was also self taught mechanic....had to be....poor logger farmer with cars, trucks, tractors, combines and kids to feed

engine accessory rebuild parts are almost unavailable at most auto "parts" stores here....most do not want to go to industrial bearing house or commercial truck alternator/electrical rebuilder for auto alternator parts

most alternator bearings now are sealed pregreased units...failure mode is seal fails, dirt and dust go in, grease gums up and fails, bearing surfaces fail, bearing howls and locks up

never boil gasoline or diesel....tests the Big Bang theory
 

Last edited by 96_4wdr; Oct 23, 2006 at 02:27 AM.
Reply
Old Oct 23, 2006 | 02:51 AM
  #10  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Gee.... Nice way... My friend from Siberian Tundra replaces tires with gas... He puts some gas inside the tire, drops a match inside.... Bang!!!! infates the tire... 0.5-1 BAR only... but he can drive!
 
Reply
Old Oct 23, 2006 | 08:45 AM
  #11  
ken1mod's Avatar
ken1mod
Elder User
Joined: Aug 2005
Posts: 996
Likes: 0
Pablo,

In america it is done with ether starting fluid. It works. I saw it done once. prety cool.

Ken
 
Reply




All times are GMT -5. The time now is 12:18 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE