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2 Fuel Pumps Bad?

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Old Oct 20, 2006 | 06:13 AM
  #1  
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2 Fuel Pumps Bad?

I have a 1989 F159 with dual tanks. Neither fuel pump comes on when I turn on the key. The high pressure pump works fine. If I start the truck it will run great for a while then sputter and die. If it sits for 10 minutes it starts again for a while. I am thinking that both fuel pumps are bad but I thought I'd check here for ideas before I buy two.

Also, the fuel gauge shows way over full on both tanks.
 

Last edited by ChurchBuilder; Oct 20, 2006 at 06:18 AM. Reason: forgot something
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Old Oct 20, 2006 | 07:09 AM
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From: Easton,Ks
Ground pin #6 on the test connector with the key on and see if they run.
Also see if the truck runs with Pin#6 grounded.

The test connector:
http://i54.photobucket.com/albums/g9...taLinkConn.jpg
 
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Old Oct 20, 2006 | 07:45 PM
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The high pressure pump comes on when I ground pin #6 but the others don't. It didn't start with pin #6 was grounded.
 
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Old Oct 20, 2006 | 08:21 PM
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WTF is a high pressure pump? I though there was only 2 pumps, one per tank.
 
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Old Oct 20, 2006 | 08:57 PM
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There is a low pressure pump in each tank that pumps gas to the third higher pressure pump.
 
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Old Oct 20, 2006 | 09:04 PM
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Hmm, never knew that. On my Chevy the in tank pump runs about 60 PSI or something like that.
 
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Old Oct 20, 2006 | 10:12 PM
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From: Easton,Ks
Originally Posted by ChurchBuilder
The high pressure pump comes on when I ground pin #6 but the others don't. It didn't start with pin #6 was grounded.
You may have a bad selector switch on the dash.
Here is a diagram of your system:
http://i54.photobucket.com/albums/g9...-89FSeries.gif
 
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Old Oct 20, 2006 | 10:19 PM
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I hate to jack the thread but no one wants to answer my question. I get no power to either pump and the switch will change the gauge over but the pumps dont get power. Could the switch cause this?

Also tried that grounding trick and it did nothing.
 
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Old Oct 20, 2006 | 11:28 PM
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Is there a way to test the switch? Can I jumper the wires?
 
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Old Oct 20, 2006 | 11:36 PM
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I find it hard to belive that both pumps would go bad at the same time. I'd try putting power to the pumps directly and removing the switch and testing it for continuity.
 
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Old Oct 20, 2006 | 11:41 PM
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I was thinking the same thing. It's been sitting for a couple of years though. How do I put power directly to the pumps?
 
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Old Oct 21, 2006 | 12:06 AM
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Youre a very lucky man. If I wasn't too lazy to install my new sending unit in the rain I wouldn't have been able to have taken this amazing photo.
The red and black wires are power to the people. No that's not right! I mean power to the pump. apply power directly and listen for pump sounds.
If it works it's probably the selector switch or wiring harness. I took mine apart last week and cleaned all the contacts the painted them with Di-electric grease, also cleaned all the grounding straps I could find and hit them with the di electric grease as well. Likely got nothing to do with your problem but won't hurt.

 
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Old Oct 21, 2006 | 07:27 AM
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From: Easton,Ks
Front Tank = FP Ground = Black or Orange
Front Tank = FP Power = Red
Front Tank = Gauge = Dark Blue with Yellow Stripe
Front Tank = Sen Ground = Black

Rear Tank = FP Ground = Black or Orange
Rear Tank = FP Power = Brown with White Stripe
Rear Tank = Gauge = Yellow with Lt Blue Stripe
Rear Tank = Sen Ground = Black

Note that "Sen Ground" goes to the pump body and has no wires inside tank and the sender is screwed to the pump body for ground.
The "FP Ground" does not have continuity to the pump body or tank.

Above Photo with info added.
 

Last edited by subford; Oct 21, 2006 at 07:46 AM.
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Old Oct 21, 2006 | 07:55 AM
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From: Easton,Ks
Originally Posted by iceman7329
I hate to jack the thread but no one wants to answer my question. I get no power to either pump and the switch will change the gauge over but the pumps dont get power. Could the switch cause this?

Also tried that grounding trick and it did nothing.
I did not see where you have asked a question above.
But it would be easier to read your post and answer you questions without that photo.

I do not know what year or type of truck you are asking about but you might check the Inertia fuel shutoff switch.
If you have a truck and not a van then you would not have the pump on the frame if yours is a 1990 or newer.
 
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Old Oct 21, 2006 | 09:43 AM
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is that a picture of the top of the fuel pump?
 
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