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Bear with me here. I have been working on my Dad's '83 F150 with a 302 and dsII ignition. I have had many problems diagnosing this beast. I have replaced all the ignition parts with new, compared all voltage and resistance values to my '86 that I converted to dsII. Now I even put an Accell 300 box and tfi coil on it. All have the same symptom, sounds like it wants to start, but will not.
Put the switch in run mode and use a remote start switch and it fires right up. In case of a short in the starter switch, I've replaced that as well. I know ignition systems and have converted many to Accell and MSD. This one has me puzzeled. Any ideas?
I don't know DSII but if it is like my old 85 grand marquis and you have a TFI module on the distributor, you likely got a bad one from the parts store if you already replaced it. There is a separate "Start" circuit and "Run" circuit in it.
My 85 did the exact thing you are describing in the middle of a blizzard. I couldn't figure it out back then, finally let a "professional" repair shop have a go at it and they couldn't figure it out either. Finally a dealer told me it sounded like the TFI. I towed it home, swapped the TFI and it started right up. I have seen a few more on friends vehicles since then do the same or the opposite where they start but then soon as you let off the key they stall out because the start ciscuit is working but the run side went bad.
If it isn't that or the DSII is different, then the only thing I can think of would be the actual ignition switch. They are famous for cracking and only having half the switch move. It is up under the dash mounted on top of the column.
The dsII also has separate run and start curcuits. The start curcuit is the one giving me grief. The starter switch is good but I replaced it anyway. I guess my next move is to check the power wire from the starter relay to the starter switch.
Your starter solenoid should have a terminal labeled "I" which delivers current to the ignition during cranking. Check for voltage there. If it is hot while cranking, trace that wire to the ignition to see if it's hot there. If it is not hot on the "I" terminal, then the solenoid is at fault.
I have given up on the harness problem for now and bypassed the whole start curcuit by running a wire direct from the start side of the relay. I also realize this will bypass the saftey switch. I may replace the wire harness next spring. Thank you.
On this truck, the start wire at the module is the red wire with a blue stripe. It runs from the ignition switch to the nuetral saftey switch to the ignition box and the solenoid. This wire is under 6 volts when it's cranking. The white wire is the run mode.
Red/Light Blue harness (start) wire should connect to White module wire at module connector (C321). White/Light Blue Hash harness (run) wire connects to Red module wire at same connector. At any rate, I think 6 volts is too low. As a test you could disconnect the white module wire at the connector and jumper it (the White module wire) directly to the battery (+) terminal and try starting. If it starts ok then you know the problem is the low voltage coming via the Red/Light Blue wire.
That's what I did, I went right from the start side of the solenoid to the ignition box and it fires up fine, so I know that the problem is in the harness. I've already replaced everything that the start wire goes to. At a later date I will change the harness. Thanks.
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