Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Almost Postal

Thread Tools
 
Search this Thread
 
Old Aug 14, 2006 | 02:39 PM
  #1  
dan4147's Avatar
dan4147
Thread Starter
|
Junior User
Joined: Dec 2002
Posts: 53
Likes: 0
From: TN Foothills
Almost Postal

Around and around. This P401 EGR goes back several months. I am about to give up and go to the stealership and give up my life savings. Done everything including take it to 2 other shops with no cure, and 1 even said I needed to replace the computer. I said no....he is the only one who ever got anythning other than P401.

Does anyone have a suggestion OTHER THAN what I have already done??? Changed MAF, EGR, EGR solenoid, DPFE sensor, Removed and cleaned TB plenum, PCV and hose.....

And, could you Ford tech guys tell me what to expect when I take it to the dealer??

Thanks guys...I really like this Expy, but it is not dependable cause it will slowly shut down after leaving the cel on a while.
 
Reply
Old Aug 14, 2006 | 04:58 PM
  #2  
FTE Herman's Avatar
FTE Herman
Post Fiend
Joined: Jun 2003
Posts: 5,983
Likes: 2
Are the DPFE hoses hook up to the correct tubes? One is bigger than the other and the tubes are sized accordingly. I'm sur eyou have, just checking to make sure.

The 401, that's an insufficient EGR flow? If so, the orifice in your EGR tube may be plugged. Can you remove it (from the EGR valve and exhaust manifold) and blow though it to see if it flows?
 
Reply
Old Aug 14, 2006 | 08:22 PM
  #3  
dan4147's Avatar
dan4147
Thread Starter
|
Junior User
Joined: Dec 2002
Posts: 53
Likes: 0
From: TN Foothills
Originally Posted by hkiefus
Are the DPFE hoses hook up to the correct tubes? One is bigger than the other and the tubes are sized accordingly. I'm sur eyou have, just checking to make sure.

The 401, that's an insufficient EGR flow? If so, the orifice in your EGR tube may be plugged. Can you remove it (from the EGR valve and exhaust manifold) and blow though it to see if it flows?
Thanks, but I checked and double checked those. It has had NO affect on the cel. Battery disconnected many times to reset. CAN THE DEALERSHIP DO A "ENGINE RUNNING PINPOINT" ON THIS ??? I'm so paranoid I don't think I would believe a "service managers" answer.
 
Reply
Old Aug 15, 2006 | 07:23 PM
  #4  
FTE Herman's Avatar
FTE Herman
Post Fiend
Joined: Jun 2003
Posts: 5,983
Likes: 2
No, I'm afraid the tube has to come off. I was chasing a similar but different problem a while back with my EGR backflowing. It was during that time that I learned that the orifice exists.

The same sensor that determines insufficient exhaust gas flow is the one used by the dignostic toos, so a direct examination is necessary.
 
Reply
Old Aug 15, 2006 | 08:29 PM
  #5  
dan4147's Avatar
dan4147
Thread Starter
|
Junior User
Joined: Dec 2002
Posts: 53
Likes: 0
From: TN Foothills
Originally Posted by hkiefus
No, I'm afraid the tube has to come off. I was chasing a similar but different problem a while back with my EGR backflowing. It was during that time that I learned that the orifice exists.

The same sensor that determines insufficient exhaust gas flow is the one used by the dignostic toos, so a direct examination is necessary.
Thanks for the reply. If you're talking about the large metal tube to the EGR it is completely open. I put compressed air to it while I had the throttle body and egr off. On that "same sensor" you mentioned, what sensor is that?? I'd like to get my hands on that puppy !
 
Reply
Old Aug 15, 2006 | 09:16 PM
  #6  
Racerguy's Avatar
Racerguy
Hotshot
Joined: Aug 2002
Posts: 12,679
Likes: 15
From: BC, Canada
The dealer has scan tools capable of watching what the sensors see and what the outputs are doing with the engine running. They can also use the scan tool to command the EGR to open etc to see the response.
In our shop we charge a minimum of 1 hour to do any EEC diagnosis. If it takes longer than that it will cost more. You can tell the service advisor that you're willing to spend maybe 2 hours or so and if they haven't got it solved by then to stop and phone you.
Not sure what shops charge where you are but we're $82 an hour.
By far the most common cause of a P0401 is a bad DPFE. Did you use a Ford part or an aftermarket one?
 
Reply
Old Aug 16, 2006 | 07:35 AM
  #7  
01silvergt's Avatar
01silvergt
Senior User
Joined: Oct 2004
Posts: 418
Likes: 0
From: Richmond, TX
Just gonna throw this out there since you did not provide the first number in the code.

P0401 EGR Flow Insufficient Detected
P1401 DPFE Circuit High Input

You sure its the EGR code?
 
Reply
Old Aug 16, 2006 | 08:41 AM
  #8  
dan4147's Avatar
dan4147
Thread Starter
|
Junior User
Joined: Dec 2002
Posts: 53
Likes: 0
From: TN Foothills
Originally Posted by Racerguy
The dealer has scan tools capable of watching what the sensors see and what the outputs are doing with the engine running. They can also use the scan tool to command the EGR to open etc to see the response.
In our shop we charge a minimum of 1 hour to do any EEC diagnosis. If it takes longer than that it will cost more. You can tell the service advisor that you're willing to spend maybe 2 hours or so and if they haven't got it solved by then to stop and phone you.
Not sure what shops charge where you are but we're $82 an hour.
By far the most common cause of a P0401 is a bad DPFE. Did you use a Ford part or an aftermarket one?
Thanks Racerguy. That's some reassurance that I like and will help me as I go to the Ford Service Dept. And, yes, I got my dpfe at Ford. That's a real good suggestion on limiting the time for them to go fishing LOL.

It occurs to me that OBDII can make everybody look bad on service.....
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Aug 16, 2006 | 08:47 AM
  #9  
dan4147's Avatar
dan4147
Thread Starter
|
Junior User
Joined: Dec 2002
Posts: 53
Likes: 0
From: TN Foothills
Originally Posted by 01silvergt
Just gonna throw this out there since you did not provide the first number in the code.

P0401 EGR Flow Insufficient Detected
P1401 DPFE Circuit High Input

You sure its the EGR code?
Yes, EGR 0401. Been working on it off and on for 6 months, mostly because it is my 2nd vehicle for rec and work. Thanks for double checking me. Scan my 1st post and tell me if you know of something else to check. I have a cheap service DVD and this forum and have gone thru all the recommendations I could find.
 
Reply
Old Aug 16, 2006 | 12:05 PM
  #10  
01silvergt's Avatar
01silvergt
Senior User
Joined: Oct 2004
Posts: 418
Likes: 0
From: Richmond, TX
Originally Posted by dan4147
Yes, EGR 0401. Been working on it off and on for 6 months, mostly because it is my 2nd vehicle for rec and work. Thanks for double checking me. Scan my 1st post and tell me if you know of something else to check. I have a cheap service DVD and this forum and have gone thru all the recommendations I could find.
nope, you've pretty much done it all. i was just pointing out the difference between the codes. Sounds like its time to let the dealer use the scan tool.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
troy676
6.0L Power Stroke Diesel
5
Oct 18, 2015 01:40 PM
greenheads
6.0L Power Stroke Diesel
11
Mar 17, 2015 09:47 PM
docluv5150
Cooling, Heating, Ventilation & A/C
1
Aug 9, 2013 09:27 AM
Lugnut2008
Modular V8 (4.6L, 5.4L)
5
Nov 9, 2007 01:57 PM
indyrich
1999 - 2016 Super Duty
15
Jan 24, 2004 10:39 PM




All times are GMT -5. The time now is 08:37 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE