Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

what intercooler?

Thread Tools
 
Search this Thread
 
Old Jul 27, 2006 | 11:37 PM
  #1  
cowboy49's Avatar
cowboy49
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 112
Likes: 0
From: palmer,alaska
what intercooler?

moving to arizona and i want to run cooler so far all i see is the banks techni cooler and hypermax intercooler, which would you use and are there and othe brands or options








96 f250 psd sc,lb 4" exhaust 3" dp banks turbo, k&n intake
 
Reply
Old Jul 29, 2006 | 11:50 AM
  #2  
barebackjake's Avatar
barebackjake
Postmaster
Joined: Dec 2003
Posts: 2,864
Likes: 0
From: STEPHENVILLE,TX!!!!!
hypermax over the banks.

ive ran the hypermax in my rig but am going to the spearco intercooler sold by blackclouddiesel and dieselinnovations.

if you get the spearco you will have to make a pipe kit or have one made for you. its pretty simple to have some 3" mandrel bend exaust tubing bend to fit and use a EARLY 99 ypipe, v band clamp for the EARLY 99 and the reducers to go from 2-3/8 to 2"

the other way to get the pipes made is get a set of superduty pipes and get 4 3" mandrel bend 90s that you can get at most exhaust shops. and fit them all up in there and your good to go.

gtspowerstroke makes pipe kits but he is very very unreliable and has communication issues with him especially after he has your money. the last pipe kit i got from him didnt fit worth a smelly brown thing.
 
Reply
Old Jul 29, 2006 | 12:44 PM
  #3  
1997F-350's Avatar
1997F-350
Postmaster
Joined: Aug 2004
Posts: 3,948
Likes: 2
From: SHELTON, WA
probably the cheapest would be a 6.0 or 7.3 intercooler that someone has taken off their rig. you can get em on ebay for under 200 bucks.
 
Reply
Old Jul 29, 2006 | 01:18 PM
  #4  
barebackjake's Avatar
barebackjake
Postmaster
Joined: Dec 2003
Posts: 2,864
Likes: 0
From: STEPHENVILLE,TX!!!!!
ive got a extra 7.3 ic and a set of superduty pipes that i aint gonna use
 
Reply
Old Jul 29, 2006 | 03:58 PM
  #5  
1997F-350's Avatar
1997F-350
Postmaster
Joined: Aug 2004
Posts: 3,948
Likes: 2
From: SHELTON, WA
$$$$???



you finally moved huh?
 
Reply
Old Aug 11, 2006 | 12:17 PM
  #6  
sparkroost's Avatar
sparkroost
New User
Joined: Aug 2006
Posts: 22
Likes: 0
Originally Posted by cowboy49
moving to arizona and i want to run cooler so far all i see is the banks techni cooler and hypermax intercooler, which would you use and are there and othe brands or options
You can get an intercooler from a 99+ and use it. I bought all the factory tubes from Ford and some aftermarket clamps and hoses. I couldn't seem to figure out how the factory tube fit on the drivers side...so I rotated it 180 and installed it that way. It came up short about 4" so I turned out a piece of pipe at work and used it(I could have just use a piece of muffler extension). You will need to get the high torque band clamps or they will pop off from the pressure. 160,000 miles later still working like a charm. I think I paid less than 200.00 for the IC and 2 something for the tubes. Probably have 500 into it +my time, which was free, lol.
 
Reply
Old Aug 12, 2006 | 11:18 AM
  #7  
dpatterson2005's Avatar
dpatterson2005
Freshman User
Joined: May 2006
Posts: 37
Likes: 0
do you use the same plenum on the 1995 psd im in the process of installing one off a 2001 psd thanks
 
Reply
Old Aug 12, 2006 | 11:30 AM
  #8  
sparkroost's Avatar
sparkroost
New User
Joined: Aug 2006
Posts: 22
Likes: 0
You will need the "Y" manifold. I forgot all about that. That manifold re-directs the output from the compressor to the intercooler and back to the intake manifold. I also remember having to block some port on that manifold. It's been a long time since I did it. When you sy 'plenium' do you mean the intake manifold? You have to remove the black manifold that exits the compressor and use the new style manifold. I may have had to grind something off the "Y"pipe, but I forgot already. Can't use the "powerstroke" black cover over the fuel filter housing after install either.

It's not a hard job to do. Front end has to come off. Be carefull of the radiator. I had some problems with clearance from the condensor to the radiator and from a hose or bracket that rubbed a hole in my radiator. I missed it on installation and it rubbed for years before it put a hole in the radiator. Just a small oversight.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Aug 12, 2006 | 12:06 PM
  #9  
dpatterson2005's Avatar
dpatterson2005
Freshman User
Joined: May 2006
Posts: 37
Likes: 0
thanks for the info very helpful
 
Reply
Old Aug 12, 2006 | 09:19 PM
  #10  
Dick7.3's Avatar
Dick7.3
Junior User
Joined: Aug 2006
Posts: 98
Likes: 0
How about the kit offered by ATS? I was looking into buying one for my 97...
 
Reply
Old Aug 13, 2006 | 11:11 AM
  #11  
dpatterson2005's Avatar
dpatterson2005
Freshman User
Joined: May 2006
Posts: 37
Likes: 0
what is ats all i need is the y pipe or manifold or plenum whatever its called
 
Reply
Old Aug 13, 2006 | 07:45 PM
  #12  
Dick7.3's Avatar
Dick7.3
Junior User
Joined: Aug 2006
Posts: 98
Likes: 0
ATSDiesel.com

http://atsdiesel.com/atswebsite/Prod...ntercooler.asp

Its the cheapest IC kit Ive found so far...
 
Reply
Old Aug 14, 2006 | 01:49 AM
  #13  
1997F-350's Avatar
1997F-350
Postmaster
Joined: Aug 2004
Posts: 3,948
Likes: 2
From: SHELTON, WA
you can buy the early 99 but its over 100 bucks from the dealer. have you tried powerstrokeshop.com for there price?

y pipe..
 
Reply
Old Aug 14, 2006 | 07:52 AM
  #14  
barebackjake's Avatar
barebackjake
Postmaster
Joined: Dec 2003
Posts: 2,864
Likes: 0
From: STEPHENVILLE,TX!!!!!
the early 99 ypipe is on national backorder ive been tryin to get one for a couple weeeks now for a buddies rig, im just gonna build one now.

the ats kit is a pretty good setup as long as your just gonna keep your stock injectors or a set of 130cc'ss its a nice clean install also.
 
Reply
Old Aug 14, 2006 | 05:52 PM
  #15  
dpatterson2005's Avatar
dpatterson2005
Freshman User
Joined: May 2006
Posts: 37
Likes: 0
thanks guys for all the info im leaning toward making my own y pipe also
 
Reply



All times are GMT -5. The time now is 06:24 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE