Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

brake upgrade

Thread Tools
 
Search this Thread
 
Old Jul 18, 2006 | 07:06 PM
  #1  
ranger-g's Avatar
ranger-g
Thread Starter
|
Freshman User
Joined: Apr 2004
Posts: 41
Likes: 0
brake upgrade

Truck: "79" F-250 4x4 400cid running 35" tires. Power Brakes not working too good. I have looked at some of the post about installing a f-350 power brake booster and M/C. Is this a straight bolt on option? Had trouble understanding this question. I have already added a vacuum pump and new canaster., and front and rear brakes are good, so says the shop I trust. I thought I read about some of you doing this upgrade. Thanks for the help
 
Reply
Old Jul 18, 2006 | 09:02 PM
  #2  
Mil1ion's Avatar
Mil1ion
New User
Joined: Jan 2008
Posts: 0
Likes: 24
I heartily recommend it to people who pull heavy Holiday or Work trailers.

For a daily driver truck with front discs already I consider it a waste of money
 
Reply
Old Jul 18, 2006 | 09:12 PM
  #3  
ranger-g's Avatar
ranger-g
Thread Starter
|
Freshman User
Joined: Apr 2004
Posts: 41
Likes: 0
Does this mean it is a straight bolt on? Or are there other things i need to know
 
Reply
Old Jul 18, 2006 | 09:20 PM
  #4  
Mil1ion's Avatar
Mil1ion
New User
Joined: Jan 2008
Posts: 0
Likes: 24
Well you have to choose the correct booster for your application.
w/ or w/o cruise control. The Vin# also makes a difference on the Booster application.
Plus having the proper proportioning valve

Post the Last 6 digits of your Vin.

IMO, The tech article is pretty extensive so no real need to elaborate on it.
 
Reply
Old Jul 24, 2006 | 08:46 PM
  #5  
ranger-g's Avatar
ranger-g
Thread Starter
|
Freshman User
Joined: Apr 2004
Posts: 41
Likes: 0
Thanks for the help. we are doing the upgrade now. well let you know how well it works
 
Reply
Old Jul 25, 2006 | 08:36 AM
  #6  
1975Ford's Avatar
1975Ford
Postmaster
Joined: Jul 2005
Posts: 3,248
Likes: 0
Make sure to put some lube on pins on pivot points on the fulcrums on booster.
 
Reply
Old Jul 25, 2006 | 09:23 PM
  #7  
4x4bigblock's Avatar
4x4bigblock
Mountain Pass
Joined: Feb 2006
Posts: 174
Likes: 1
i have a 84 with really huge wildwood brake calipers. i am junking the truck will the brakes bolt on my 73 f 250 it has 16.5 rims. what woould ineed to take with the claipers? rotors of course or i might buy new. lines? in fact i am taking the rims from this truck too. what else might i take from it to go on my truck?
 
Reply
Old Jul 26, 2006 | 10:21 AM
  #8  
1975Ford's Avatar
1975Ford
Postmaster
Joined: Jul 2005
Posts: 3,248
Likes: 0
I don't think the brakes would fit your truck. try posting in a new thread in this forum.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jul 26, 2006 | 10:57 PM
  #9  
ranger-g's Avatar
ranger-g
Thread Starter
|
Freshman User
Joined: Apr 2004
Posts: 41
Likes: 0
Help, any ideas? Have put on the f-350 m/c and booster, new f-350 proportioning valve. Also have installed a vacuum pump. we can not get the brakes to lock up. They will stop the truck. It would not be any fun in an Emergence. you can not get the truck to stop as it should.
 
Reply
Old Jul 27, 2006 | 12:37 AM
  #10  
Mil1ion's Avatar
Mil1ion
New User
Joined: Jan 2008
Posts: 0
Likes: 24
Did you not do the rest of the necessary swap over ?

Calipers/Rotors ?
 
Reply
Old Jul 27, 2006 | 08:43 AM
  #11  
1975Ford's Avatar
1975Ford
Postmaster
Joined: Jul 2005
Posts: 3,248
Likes: 0
Are bleeder valves on front caliper facing up?
Did you flush out the brake fluid from system?
Try adjusting the rear brakes?

Upgrading the front calipers.
 

Last edited by 1975Ford; Jul 27, 2006 at 08:46 AM.
Reply
Old Jul 27, 2006 | 09:05 AM
  #12  
Madmike33's Avatar
Madmike33
Elder User
Joined: Apr 2004
Posts: 748
Likes: 0
From: North US Border, Canada
Would this have anything to do with the proportioning valve? This valve is meant to distribute power to a bigger front and rear brake system. Is everyone doing this swap also changing the valve or just the booster? I was under the impresion that when swapping in the bigger booster from the 350, that was all, because you were keeping everthing else stock.
My reasoning is if the f350 is meant to haul and load heavier it would need something heavier duty to prevent lock up when empty. I'm thinking maybe the valve. This is just a thought.
Everthing else mentioned would also need to be checked, residual air in system. MC's aren't always the easiest to bleed, and does the proportioning valve have a bleeder?

Madmike33
 
Reply
Old Jul 27, 2006 | 09:38 AM
  #13  
1975Ford's Avatar
1975Ford
Postmaster
Joined: Jul 2005
Posts: 3,248
Likes: 0
Was M/C bench bled thoroughly, could be allowing air to be trapped in brake lines and brake calipers and brake cylinders.

Check the rubber brake line on the rear axle, from frame to axle.
Check the rubber brake line on the front axle, from frame to axle.
Check the ruber brake line from the caliper to brake line bracket on front axle.

buck
 
Reply
Old Jul 27, 2006 | 10:01 AM
  #14  
Mil1ion's Avatar
Mil1ion
New User
Joined: Jan 2008
Posts: 0
Likes: 24
There is a difference with the master cylinder piston size.

You need to change the calipers accordingly to allow the different pressure handling ability from the F-350 MC.

I was sure the article mentioned that

EDIT:
From the tech article

Now let's discuss the master cylinder. The Bronco master cylinder has a narrower bolt pattern, thus will not fit the F350 booster. We will be using the matching F350 master cylinder. The increased 1 1/16" bore will be beneficial to us when we install the larger front disc brake calipers (later). The F350 master cylinder locates the brake lines toward the fender rather than the engine, which provides more room around the engine and looks neater. Simply twist the lines over to the opposite side of new master cylinder. The only change needed here is replacing the line nut fitting on the chamber for the front brakes. The Bronco master cylinder uses a 9/16"-18 threaded nut and the F350 master cylinder uses a 3/8"-24 threaded nut. The line nut fitting for the rear brakes is the same on both at 7/16"-24. This is a simple task with a double flaring tool kit.

A quick tip; when bench bleeding your new master cylinder, the lines must be submerged in the brake fluid chambers in order to effectively remove all air. Allow me to clear up a common misconception about master cylinders. A larger bore provides more volume but less pressure.

A smaller bore provides less volume but more pressure. So you should never increase master cylinder bore diameter unless you're also installing larger brake calipers to accept it. If you do, your brakes will only feel better because the added volume shortened your pedal stroke and made it more firm. In reality however, the same calipers are receiving less pressure which just made your brakes worse. I purchased a new master cylinder, Wagner part #F97938.

The front brake calipers on our Broncos are weak because of their small 2 7/8" pistons. The phenolic (plastic) piston is also undesirable. These calipers are another major factor of our Broncos poor braking. The brake calipers we want are off of '73-'78 Ford fullsize cars.
For the sake of arguing, I will be calling these fullsize car calipers the Thunderbird calipers. These calipers have a thicker casting, a huge 3 3/32" steel piston and are a direct fit replacement on our Dana 44 axles! The Thunderbird calipers even use the same brake pads. What will amaze you more is the clamping force of these calipers. In order to put its power in proper perspective, we need to understand what's called a caliper's piston area. Caliper piston area is the measure of a brake calipers clamping force. It is found by first finding the decimal equivalency of the piston diameter and multiply it by itself to find its "squared" value. Then multiply that figure by .785 and the result is the caliper piston area. Let's first compute the Bronco's caliper piston area. 2.875 X 2.875 X .785 = 6.48 square inches of clamping force. If we compute the dual piston caliper of an F350, the only difference is finding the piston area and multiply it by 2, because this dual piston caliper uses two smaller 2 3/16" pistons instead of one large one. 2.187 X 2.187 X .785 X 2 = 7.50 square inches.

As you can see, the F350 dual piston caliper has over one square inch of piston area and in terms of hydraulic pressure, one square inch is a very potent difference in clamping force. Now let's compute the Thunderbird caliper with its 3 3/32" piston. 3.094 X 3.094 X .785 = 7.51 square inches of clamping power! Remarkably, we have just swapped in a brake caliper equal in strength to an F350 dual piston caliper and it fits inside the 5 lug, 15" wheel! The only implication is plumbing the Thunderbird caliper. It has a 7/16"-24 inlet hole as oppose to a Bronco caliper having a 3/8"-24 hole. The Thunderbird caliper also never used a banjo bolt, the hose itself threaded into the caliper with a crush washer. We need the ninety degree angle a banjo bolt provides, in order to clear the upper ball joint on our Dana 44 axle. Since a banjo bolt was never used and 7/16"-24 is unusual, we need to convert to a #3 AN fitting. Aeroquip part #FCM2929 is the fitting adapter you'll need along with the aluminum crush washer part #FCM3513. Now you need a #3 AN stainless steel flex hose with a real tight ninety degree bend on one end and straight on the other. I chose Earl's Performance part #630117-14 because it met the criteria and is 14" long. On the opposite end of the flex hose you'll need Aeroquip part #FCM2936 to adapt it to the 3/16" inverted flare steel line. Both Thunderbird and Bronco calipers use the same bleeder screws and brake pads. I purchased a set of rebuilt calipers, King part #6083 & #6084.
 

Last edited by Mil1ion; Jul 27, 2006 at 10:23 AM.
Reply
Old Jul 27, 2006 | 10:10 AM
  #15  
1975Ford's Avatar
1975Ford
Postmaster
Joined: Jul 2005
Posts: 3,248
Likes: 0
For FTE members and entusiasts wondering what article https://www.ford-trucks.com/article/...d_Broncos.html
 

Last edited by 1975Ford; Jul 27, 2006 at 10:12 AM.
Reply



All times are GMT -5. The time now is 05:57 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE