Notices
Aerostar Ford Aerostar

Sliding door...

Thread Tools
 
Search this Thread
 
Old Jul 10, 2006 | 10:39 AM
  #1  
maxwgn's Avatar
maxwgn
Thread Starter
|
Senior User
Joined: May 2004
Posts: 159
Likes: 0
From: Lubbock, TX
Sliding door...

On my wife's 91 extended, when driving, the sliding door "clunks" on rough roads, etc..., like it's not fully closed. However, when you get out, not only is the door closed, but it's "tight" as well - by hand, cannot detect any looseness in the door - can rock the van all around from grabbing, and moving the door, while closed.

Also, when the door is open, the TOP roller has a lot of play in it...how hard is it to replace this, and could it be the cause?
 
Reply
Old Jul 10, 2006 | 12:27 PM
  #2  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Max! The first, there is a little plastic part on this roller, just replace it and ajust (2 6*10mm nuts). Ajust lock too. That is all....
 
Reply
Old Jul 10, 2006 | 03:47 PM
  #3  
cookkd's Avatar
cookkd
Elder User
Joined: Aug 2003
Posts: 624
Likes: 0
From: Houston, TX
Originally Posted by maxwgn
On my wife's 91 extended, when driving, the sliding door "clunks" on rough roads, etc..., like it's not fully closed. However, when you get out, not only is the door closed, but it's "tight" as well - by hand, cannot detect any looseness in the door - can rock the van all around from grabbing, and moving the door, while closed.

Also, when the door is open, the TOP roller has a lot of play in it...how hard is it to replace this, and could it be the cause?
The top roller really doesn't support much. The bottom bracket has two plastic rollers on it. One vertical which supports most of the door weight and a horizontal one which guides the door just like the top one. The vertical one is the one that usually wears out (it really doesn't wear out, the plastic wears down on the roller and it gets smaller in diameter). I repaired my door with a 3/4" (I think that is the correct size, tho I might be wrong) plastic cover, the kind that is slipped over the ends of tubular steel furniture. Disconnect the bracket from the door and separate the two pieces. Then you can jiggle the vertical part out and slip the plastic dodad over it. Reassembly is just as easy, and the adjustment can be seen by the old impressions on the different bracket parts.
 
Reply
Old Jul 10, 2006 | 04:43 PM
  #4  
maxwgn's Avatar
maxwgn
Thread Starter
|
Senior User
Joined: May 2004
Posts: 159
Likes: 0
From: Lubbock, TX
I'll look into it...

So, this would this attribute to the clunking of the door?
 
Reply
Old Jul 10, 2006 | 06:52 PM
  #5  
cookkd's Avatar
cookkd
Elder User
Joined: Aug 2003
Posts: 624
Likes: 0
From: Houston, TX
Originally Posted by maxwgn
I'll look into it...

So, this would this attribute to the clunking of the door?
It's possible. Open it partially and see how much up and down movement you have.
 
Reply
Old Jul 20, 2006 | 11:32 AM
  #6  
Nappers's Avatar
Nappers
Senior User
Joined: Oct 2003
Posts: 124
Likes: 0
From: Northern California
I removed the rollers on my '95 with ease, there are some awesome write ups on these sliders, do a search on slider and should come up with something.

Good luck
 
Reply




All times are GMT -5. The time now is 11:55 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE