Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

blend door problem

Thread Tools
 
Search this Thread
 
Old Jun 29, 2006 | 09:59 PM
  #1  
vicsr2's Avatar
vicsr2
Thread Starter
|
New User
Joined: Jun 2006
Posts: 4
Likes: 0
blend door problem

The blend door diverts air from the vents to the defroster when accelarating
then back again when decelarating. Is the blend door vacuum operated?
 
Reply
Old Jun 29, 2006 | 11:24 PM
  #2  
99ExpyProblems's Avatar
99ExpyProblems
Posting Guru
Joined: Jun 2006
Posts: 1,590
Likes: 0
Originally Posted by vicsr2
The blend door diverts air from the vents to the defroster when accelarating
then back again when decelarating. Is the blend door vacuum operated?
sounds like the infamous Ford broken blend door. $800 from Ford, or $27 for the part and about 8 hours labor from the diy'er. Might as well replace the heater core while you are in there for another $55 For about 6 months I drove around and slammed on the brakes to get the door to close, and then I slowly accelerated. It was the only way to get my A/C to work. Then one day, I just decided to do it myself. I'm so happy I did. It takes a while.
 
Reply
Old Jul 1, 2006 | 08:52 AM
  #3  
FORDDOPE's Avatar
FORDDOPE
New User
Joined: Jun 2006
Posts: 2
Likes: 0
Hello everybody (first post) Looks like I might have the same problem vicsr2. Got a 2003 Expedition E.B. with automatic climate control. My problem sounds like it maybe smiler but not sure. When my heater is on (usually 70 degrees or higher on the display screen heater is on etc.) it works fine, but as soon as I set it at a lower tempters down in the low 60,S something degree range I have the same problem as vicsr2. Why does it work ok in heater mode and not in the A/C mode, figured it would be defective in both modes? Under moderate to heavy acceleration it goes from blowing out the front vents to the defrosters, after acceleration is let up or steady speed is maintained it will go back to blowing in the front vents. Its very hot this time of the year, and the wife keeps reminding me of that fact, as if didn't know that already myself. So if anybody on this sight can help us as soon as possible it will make life more bearable. Thanks advance
 
Reply
Old Jul 1, 2006 | 10:32 AM
  #4  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
Under moderate to heavy acceleration it goes from blowing out the front vents to the defrosters, after acceleration is let up or steady speed is maintained it will go back to blowing in the front vents.
You have a loss of vacuum to the AC head unit. Very different problem from a loss of temperature control. Check the vacuum line between the battery and the firewall. If no cracks or leaks there, check the line inside the dash. There's an accumulator and a check valve that also less commonly cause problems.

Steve
 
Reply
Old Jul 1, 2006 | 01:01 PM
  #5  
99ExpyProblems's Avatar
99ExpyProblems
Posting Guru
Joined: Jun 2006
Posts: 1,590
Likes: 0
I disagree with the guy above me, but it's worth checking into (the vacuum lines). Your symptoms are very similar to mine. Your blend door is broken, like 10,000 others that I have heard and read about. Its a Ford problem with the design of many many Fords. Unfortunately you have to pull the dash and it took me 8 hours of work with air tools!

The reason the heat works is because the blend door is open, and the heat is coming right past the heater core. When in A/C mode, the door closes. Yours is broke, and therefore the A/C will not work unless you can hit the brakes pretty hard, (look for cars behind you before doing this). Then put your hand in front of the a/c vents. If you have ice cold A/C, the problem is your door. Make sure you put your fan speed at low, that is the only way my a/c would work.
 
Reply
Old Jul 1, 2006 | 06:39 PM
  #6  
FORDDOPE's Avatar
FORDDOPE
New User
Joined: Jun 2006
Posts: 2
Likes: 0
I don't exactly have the problem you are describing 99ExpyProblems. I never need to slam on my brakes as you describe, just easing of the throttle will usually make it start blowing from the front vents apx 3-5 seconds. as for the tempter it still continues to blow somewhat cold when its blowing from defroster, but just recently started noticing the air not being as cold as it should be. Hope I don't have 2 deferent problems to deal with. checked the freon level 6 weeks ago and it was fine. if I have to remove the dash to fix this I will, but I am not looking forward to it. Hope its the vacuum line problem that [U]projectSHO89 is describing. I will try looking in the areas you mentioned, not sure about the under the dash you are describing. Wish me luck.
 
Reply
Old Jul 1, 2006 | 07:56 PM
  #7  
99ExpyProblems's Avatar
99ExpyProblems
Posting Guru
Joined: Jun 2006
Posts: 1,590
Likes: 0
FordDope, I had the same issues as you were having. I put it off for a year, and eventually the "slamming" on the brakes was the last ditch effort. It will slowly get worse in my opinion. Also, the "not as cold" that you are describing is from the blend door being partially open and allowing air across the heater core.

This is my guestimate, but the vacuum lines are definitely worth a look. When you turn the A/C from heat to cold, do you hear a "sucking" noise as it tries to close the blend door? You should hear a thud as the blend door closes.
 
Reply
Old Jul 3, 2006 | 12:20 PM
  #8  
01silvergt's Avatar
01silvergt
Senior User
Joined: Oct 2004
Posts: 418
Likes: 0
From: Richmond, TX
99Expy......maybe you should read the original post. The problem YOU had is that typical of the blend door (no cold air). The problem the original poster has, IS vacuum related (air switches from front vents to defrost on accel).

To the original poster, look between the battery and the firewall, you will see a mess of vacuum lines, start there for your problem.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Jul 5, 2006 | 11:38 AM
  #9  
infyre's Avatar
infyre
New User
Joined: Jul 2006
Posts: 1
Likes: 0
I was told there may be a way to fix the blend door by strategically cutting a hole in the side of the boax , installing the new door , and then siliconing the hole..HAs anyone seen pictures of this. Also does anyoe have the part number to the door 99 expedition w, eatc
 
Reply
Old Jul 5, 2006 | 04:30 PM
  #10  
01silvergt's Avatar
01silvergt
Senior User
Joined: Oct 2004
Posts: 418
Likes: 0
From: Richmond, TX
Originally Posted by infyre
I was told there may be a way to fix the blend door by strategically cutting a hole in the side of the boax , installing the new door , and then siliconing the hole..HAs anyone seen pictures of this. Also does anyoe have the part number to the door 99 expedition w, eatc
In order to get to the "box" you still have to remove the entire dash. If your gonna go through all that trouble, might as well do it right.
 
Reply
Old Jul 5, 2006 | 04:49 PM
  #11  
vicsr2's Avatar
vicsr2
Thread Starter
|
New User
Joined: Jun 2006
Posts: 4
Likes: 0
Thanks for the help, I recently replaced the battery,checked the hoses in
back of the battery and found a cracked hose. Problem solved.
Regards
vicsr2
 
Reply
Old Jul 5, 2006 | 10:24 PM
  #12  
99ExpyProblems's Avatar
99ExpyProblems
Posting Guru
Joined: Jun 2006
Posts: 1,590
Likes: 0
Originally Posted by 01silvergt
99Expy......maybe you should read the original post. The problem YOU had is that typical of the blend door (no cold air). The problem the original poster has, IS vacuum related (air switches from front vents to defrost on accel).

To the original poster, look between the battery and the firewall, you will see a mess of vacuum lines, start there for your problem.
lol, the problem I had was Identical at first, and then the symptoms got worse.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ppruitt
1968-Present E-Series Van/Cutaway/Chassis
6
May 29, 2014 06:32 AM
Snooze
Aerostar
14
Aug 20, 2011 02:57 PM
sammiestoyz
1983 - 2012 Ranger & B-Series
10
May 12, 2011 06:48 PM
coastie-ford
1997 - 2003 F150
4
Jan 31, 2007 06:44 PM
tng
1997 - 2006 Expedition & Navigator
2
Dec 22, 2001 07:46 PM




All times are GMT -5. The time now is 07:42 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE