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Exhaust Flex Pipe

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Old May 23, 2006 | 03:30 PM
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Exhaust Flex Pipe

Anyone ever use a flex pipe in the construction of your exhaust system? Sure seems like this could make the fabrication of a DIY sytem alot easier by eliminating some mandrel bends. I am wondering how they hold up.

Specifically, I am thinking flex pipe off the headers to straight tube to Flowmaster Hushpower muffler to straight pipe to 45 degree mandrel bend (off the shelf) exiting under running board in front of rear fender a la a Lightening. In this case all I would really have to do is weld the flextube to a reducer coming off the headers.

Sure seems easy. What am I missing? In theory it would be easy to add an x-pipe.


Tim
 
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Old May 23, 2006 | 04:41 PM
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Tim -

The steel flex pipe I have seen looks a lot like the universal radiator hoses with diametric ridges that allow it to flex. Is that the stuff you mean?

I agree that it would make fabrication easier. However the ridges in it that allow the easy bending make for a lousy flow path. The ridges cause eddys and turbulence along the wall reducing the effective tube diameter available to flow the gasses. As the flow increases, the effective diameter is reduced even more.

I wouldn't use it unless I was running a very large diameter tube (3-4") and low rpm's.
 
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Old May 23, 2006 | 05:10 PM
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Randy
Actually I also am familiar with the flex pipe you are talking about but this stuff is major league different. Stainless woven with weld on, slip on or flange ends.

http://cgi.ebay.com/ebaymotors/2-5-x...QQcmdZViewItem

I'm thinking about 2.5" tubeing.

Tim
 
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Old May 23, 2006 | 05:15 PM
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I built my exhuast system using an assortment of bends and straight tubing. I went with 2.5" tubing, a crossover and dual Flowtech Terminators I wouldn't use the flexible tubing. If you just get a few assorted bends, it will work just as easy and you won't have to worry about leaks. You can only bend that "flexible" tubing so far.
 
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Old May 23, 2006 | 05:29 PM
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Also check your state laws (if any), some places required regular exhaust pipe.
 
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Old May 23, 2006 | 06:03 PM
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Thanks Tim, you have shown me something I didn't know about. The flex tubing like what Randy discribed is all that I knew - and it sucks - leaks, and burns out quick. If you do use this, please let us know how it works out.
 
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Old May 23, 2006 | 06:16 PM
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Originally Posted by WillyB
Thanks Tim, you have shown me something I didn't know about. The flex tubing like what Randy discribed is all that I knew - and it sucks - leaks, and burns out quick. If you do use this, please let us know how it works out.
Precisely my experience with the other stuff.

When I saw one of the ones I'm describing with a flange end it really got me to thinking how much easier it would be to do my own exhaust. I just do not have the faith that I could cobble together various prebent pieces and make it look good.

I am hoping that someone with experience in these matters will come along and give some first hand advice.

I am going to put eyeballs on this idea this weekend. Sure is intrigueing.
 
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Old May 23, 2006 | 08:47 PM
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The piece shown is actually a flexible connector in engineering parlance, it is used for vibration isolation and to allow some misalignment (not a lot). It really isn't intended to be permanently mounted with an angle in it, if that's what you had in mind. I think if you look inside you'll still see the corrugations Randy was talking about.

My Saturn came with one in the stock system, most FWD 4-lungers do. This is because of the torque of the mighty 1.9L engine rotating the engine on the mounts, which on a transverse engine results in a rotation relative to the rest of the exhaust system. 4-bangers also vibrate more inherently, and these help quiet them down.

The one on my Saturn has gone 157,000 miles with no problem, they are a quality product (from the OEM's anyway). But I've never seen one that wasn't installed straight in line with the rest of the system.
 
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Old May 24, 2006 | 08:19 AM
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Originally Posted by ALBUQ F-1
The piece shown is actually a flexible connector in engineering parlance, it is used for vibration isolation and to allow some misalignment (not a lot). It really isn't intended to be permanently mounted with an angle in it, if that's what you had in mind. I think if you look inside you'll still see the corrugations Randy was talking about.

My Saturn came with one in the stock system, most FWD 4-lungers do. This is because of the torque of the mighty 1.9L engine rotating the engine on the mounts, which on a transverse engine results in a rotation relative to the rest of the exhaust system. 4-bangers also vibrate more inherently, and these help quiet them down.

The one on my Saturn has gone 157,000 miles with no problem, they are a quality product (from the OEM's anyway). But I've never seen one that wasn't installed straight in line with the rest of the system.
Good info as well. I am going to see how much of an angle I need this weekend. My sense is it's not very sharp at all--nothing like a 90! The appeal to me is the infinate adjustability on different planes. No compound mandrel bends!
 
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Old May 24, 2006 | 10:17 AM
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That Ebay picture looks like the flex units used in some Industrial Air Compressor applications; they used it to eliminate vibration and slight misalignment in the pipe.<O</O

Rod 51F1<O</O
 
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Old May 24, 2006 | 01:43 PM
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Originally Posted by f1fordguy
Randy
Actually I also am familiar with the flex pipe you are talking about but this stuff is major league different. Stainless woven with weld on, slip on or flange ends.

http://cgi.ebay.com/ebaymotors/2-5-x-8-Exhaust-Flex-Pipe-Tube-Stainless-Steel_W0QQitemZ8068612350QQcategoryZ33633QQrdZ1QQc mdZViewItem

I'm thinking about 2.5" tubeing.

Tim
Tim, those are designed to only flex enough to keep the engine vibration from being transmitted to the rest of the exhaust system They will not bend more than a couple degrees. They use them on Ford Aerostar vans like the one my brother has, he has to replace it ~ once a year up in Buffalo because the steel parts corrode and then the SS mesh on the outside starts ripping apart.
They run >100.00 at the parts house.
 
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Old May 25, 2006 | 01:00 PM
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mesh pipe

I had a 198X something honda accord that had the flex pipe at just after the fire wall to help with vibrations, I went through two in about 50,000 miles. The car was not tuned well, and probably vibrated more than most, but it was not bent rather a straight shot to isolate vibrations. Cheapest I could get it replaced for was $100 almost a decade ago.

BTW, the mesh was stainless. Destruction involved a hole in the stainless mesh, that gradually got larger.
 
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