Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

electrical problem!!!

Thread Tools
 
Search this Thread
 
Old Apr 19, 2006 | 05:58 PM
  #1  
02f350Longy's Avatar
02f350Longy
Thread Starter
|
New User
Joined: Feb 2006
Posts: 23
Likes: 0
electrical problem!!!

hey guys and gals...
please help....
i have a 02 f350 with a 5.4 ...today someone told me my lites were on so i checked and they were, but the switch was off. smelled burning plastic and rubber then began to see smoke from the fuse panel. i took it apart after work and found out that a plug behind the panel(2nd in from right) was melted and the panel connectors were stuck in the plug. my question is what would cause this and is there a way to fix it...if so how? i left the plug unpluged, but the truck wouldnt start, so i plugged it back it for now. im very pissed off about this and for obvious reasons, fire etc, i need to get it fixed. thanks in advance for the help...chris
 
Reply
Old Apr 19, 2006 | 06:36 PM
  #2  
FortyFords's Avatar
FortyFords
Post Fiend
Joined: Jan 2002
Posts: 5,859
Likes: 7
From: USA
You don't have a leaky windshield do you ?
Only way to find it is to pin out each wire to ground and see if theres a short somewhere .
Did you have any work done lately on the vehicle?

Rich
 
Reply
Old Apr 19, 2006 | 06:46 PM
  #3  
02f350Longy's Avatar
02f350Longy
Thread Starter
|
New User
Joined: Feb 2006
Posts: 23
Likes: 0
someone asked about the leaky windshield before because my fuse for the pcm keep alive memory was blown. but it hasnt rained here in a while...i did put a keyless entry remote in about 4 wks ago. but i checked the wire colors and none of those were used in the install.

what do you mean by "pin each wire to ground?" ill have to try that...im hoping i dont have to take it to the dealer. any other options? thanks
chris
 
Reply
Old Apr 19, 2006 | 06:51 PM
  #4  
jasonschwenk's Avatar
jasonschwenk
Elder User
Joined: Oct 2004
Posts: 555
Likes: 0
From: Long Island NY
you need to get yourself a good DMM(digital multimeter) and see which wire in the plug is grounded out. then you need to trace that wire and find the ground.
 
Reply
Old Apr 19, 2006 | 06:53 PM
  #5  
FortyFords's Avatar
FortyFords
Post Fiend
Joined: Jan 2002
Posts: 5,859
Likes: 7
From: USA
With A schematic ,you can test each wire,knowing its function to see if it has continuity to ground or a short.
When puting in the keyless entry did you splice in somewhere or use a factory harness to do the install?
Rich
 
Reply
Old Apr 19, 2006 | 07:13 PM
  #6  
02f350Longy's Avatar
02f350Longy
Thread Starter
|
New User
Joined: Feb 2006
Posts: 23
Likes: 0
i spliced into the power wire, and 12 volt ignition wire. the tech from the company told me the wire colors and where to spice. i checked to see if anything was interfering, but i dont seem to see anything. ill check with my meter for continuity before i purchase another box. does anyone know if you can buy the male plug for that clip? both the plug and the box are melted...thanks alot for the quick replys...

chris
 
Reply
Old Apr 19, 2006 | 08:49 PM
  #7  
mrpotatohead's Avatar
mrpotatohead
Posting Guru
Joined: Apr 2006
Posts: 1,477
Likes: 7
From: NAMPA, ID.
It is not uncommon for circuits to be under sized from the factory. I have seen it several times on ford. The early ford taurus was famous for the ignition switch harness to melt in the steering column. Usually it is cause by a slightly loose terminal in a connector. I would try the salvage yard for the harness or try the dealer for the correct terminal. Good luck.
 
Reply
Old Apr 20, 2006 | 04:14 AM
  #8  
jasonschwenk's Avatar
jasonschwenk
Elder User
Joined: Oct 2004
Posts: 555
Likes: 0
From: Long Island NY
check for recalls
i remember something about a bad ground in one recall
see if you can get an oasis report
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Apr 20, 2006 | 06:41 AM
  #9  
02f350Longy's Avatar
02f350Longy
Thread Starter
|
New User
Joined: Feb 2006
Posts: 23
Likes: 0
thanks guys...

i think im going to have to take it to the dealer... im very good with working on them, but now the check engine lite is on? so i think there is some major problems...i will try a junk yard first about the parts...thanks
 
Reply
Old Apr 21, 2006 | 02:18 PM
  #10  
02f350Longy's Avatar
02f350Longy
Thread Starter
|
New User
Joined: Feb 2006
Posts: 23
Likes: 0
thanks to all the guys that helped...

here is the problem....the brake pressure control switch leaked on the pcm which in turn connected the pins from the fuse connector directly to ground. currently $600. the dealer told me it could have been way worse by the fluid frying the pcm or starting a larger fire. the switch also caused the check engine light to come on. im pretty upset and frustrated right now...this truck may just stay at the dealer...later
 
Reply
Old Apr 22, 2006 | 08:06 AM
  #11  
jasonschwenk's Avatar
jasonschwenk
Elder User
Joined: Oct 2004
Posts: 555
Likes: 0
From: Long Island NY
if though it sucks at least you know what it was! grounds can be the worst thing that could happen just trying to find them can be a nightmare never mind the fire it could have started. consider yourself very lucky!
 
Reply




All times are GMT -5. The time now is 12:30 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE