Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Secondary air intake

Thread Tools
 
Search this Thread
 
Old Apr 11, 2006 | 06:49 AM
  #1  
tpntx's Avatar
tpntx
Thread Starter
|
New User
Joined: Apr 2006
Posts: 23
Likes: 0
Secondary air intake

95 4.9L, anyone heard of this part. It's a metal tube that has six tubes comming off it which thread into each cylinder head. On one end of the long tube there is a big diaphram.

Doing a rebuild and this thing got mangled.
 
Reply
Old Apr 11, 2006 | 07:39 AM
  #2  
FghtinIrshNvrDie's Avatar
FghtinIrshNvrDie
Postmaster
Joined: Jun 2004
Posts: 3,759
Likes: 0
From: Pleasant Hill, MO
I don't know if it's right or not, but I think you're talking about what I call the Intake Manifold. I'm not exactly around mechanics, so I don't know proper names.

Ryan
 
Reply
Old Apr 11, 2006 | 08:32 AM
  #3  
CABROCK's Avatar
CABROCK
Freshman User
Joined: Feb 2006
Posts: 32
Likes: 0
tpntx,
the description of the part seems to indicate the intake manifold. Aluminum material, (6) plenum tubes running 1 each to each cylinder. The throttle body (efi) will be attached to the manifold plenum box, (that bid rectangle mass on top) which will then have your air box tube(s), and then finally the airbox with your air filter. If this decription does not sound like your part, we will need more info,
Good luck!
 
Reply
Old Apr 11, 2006 | 08:51 AM
  #4  
roadsiderob's Avatar
roadsiderob
Freshman User
Joined: Jan 2006
Posts: 41
Likes: 0
I think that's your air injection manifold. It's designed to get extra air into the exhaust stream at certain times to help the catalytic converters work more efficiently.
 
Reply
Old Apr 11, 2006 | 09:38 AM
  #5  
CABROCK's Avatar
CABROCK
Freshman User
Joined: Feb 2006
Posts: 32
Likes: 0
Wink

tpntx,
after reading roadsiderob, I have to concur with his analysis, you are probably taking about the A.I.R. (air injection reactor) pipe.
 
Reply
Old Apr 11, 2006 | 10:23 AM
  #6  
tpntx's Avatar
tpntx
Thread Starter
|
New User
Joined: Apr 2006
Posts: 23
Likes: 0
heres a pic

thats probably it A.I.R.
All the ford guy could figure from my desc. was Secondary Air Intake. He even gave me a price 200.00+.

So far this part only comes from ford Im checking salvage yards on line today. I just had to buy a lower manifold because the one on it had the ears broken. Luckily it was only 65.00.

Thanks for your help.
 

Last edited by tpntx; Apr 11, 2006 at 10:44 AM.
Reply
Old Apr 11, 2006 | 10:42 AM
  #7  
LoosMaster's Avatar
LoosMaster
Elder User
Joined: Sep 2003
Posts: 641
Likes: 1
From: Louisiana
That is the A.I.R injection rail for emissions control. That thing you call a diaphram is actually a check valve. It should be attached to the exhaust manifold and not the intake.
 

Last edited by LoosMaster; Apr 11, 2006 at 11:05 AM.
Reply
Old Apr 11, 2006 | 10:47 AM
  #8  
tpntx's Avatar
tpntx
Thread Starter
|
New User
Joined: Apr 2006
Posts: 23
Likes: 0
[and not the intake]
thanks. I'm sure thats where it was which is where I'll put it back
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Fords to Drive Before You Die

 Joe Kucinski
story-1

3 Best / Worst Features Of The 2025+ Ford Expedition

 Brett Foote
story-2

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-3

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-4

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-5

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-6

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-7

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-8

Every 2026 Ford Engine Explained

 Brett Foote
story-9

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
Old Apr 11, 2006 | 11:19 AM
  #9  
tpntx's Avatar
tpntx
Thread Starter
|
New User
Joined: Apr 2006
Posts: 23
Likes: 0
Man! no one has it. even ford has to order it. My brother really f'd that thing up trying to get it loose. It was pretty much rusted in place.

Any tips on a salvage yard I might try. I have several and they all say no way. It' a 230.00 pipe!


thanks again.
 
Reply
Old Apr 11, 2006 | 11:43 AM
  #10  
LoosMaster's Avatar
LoosMaster
Elder User
Joined: Sep 2003
Posts: 641
Likes: 1
From: Louisiana
I attempted to remove mine during the overhaul and when one of the fittings started to round off, I left it alone. I knew that Ford would be the only one to have it and their prices are sky high. I had to buy the pipe for the EGR valve and that alone was $80.
 
Reply
Old Apr 11, 2006 | 01:54 PM
  #11  
CABROCK's Avatar
CABROCK
Freshman User
Joined: Feb 2006
Posts: 32
Likes: 0
Talking

tpntx,
page 81 of catalog FD.5 @ LMCTRUCK.COM. For your truck, I think part #42-6031, illustration 1. Does that look like your part?, it's $89.95
 
Reply
Old Apr 11, 2006 | 02:03 PM
  #12  
andym's Avatar
andym
Post Fiend
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2002
Posts: 19,402
Likes: 38
From: Bonita Springs FL
I got mine from rockauto.com. It was nowhere near $230 and their part fit like a glove. When I swapped motors, mine got mangled too getting it off. It's easy to do.
 
Reply
Old Apr 11, 2006 | 03:06 PM
  #13  
tpntx's Avatar
tpntx
Thread Starter
|
New User
Joined: Apr 2006
Posts: 23
Likes: 0
oh cool! yes that does look like it. 89 bucks I'm all over that.

I can't find it online @ RockAuto. Thanks though.
 
Reply
Old Apr 11, 2006 | 04:02 PM
  #14  
SR_Crewchief's Avatar
SR_Crewchief
Senior User
Joined: Nov 2005
Posts: 457
Likes: 0
From: Lathrop, MO
Try a different year. It's called an air injection crossover pipe. You'll find it listed in the emissions sub-section. I was able to find in the 1988 listing. This part should be the same for all 87-96.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
a88martinez
6.0L Power Stroke Diesel
0
Apr 28, 2017 01:19 PM
Kolby Haynes
1987 - 1996 F150 & Larger F-Series Trucks
2
Mar 10, 2017 09:49 PM
clawsd
1999 - 2016 Super Duty
15
Mar 8, 2015 06:54 PM
waterboy_fishing
6.0L Power Stroke Diesel
13
Apr 25, 2012 10:33 PM
Blitzcraig
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
3
Feb 8, 2012 11:18 PM




All times are GMT -5. The time now is 06:13 PM.

story-0
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-1
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-2
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-3
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-4
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-5
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-6
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-7
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-8
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-9
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE