When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Do you guys sharpen bits by 'hand' or use a machine?
I bought a drill doctor a few years back, tried it, and cleaned it out and wrapped it up and gave it to my cousing as a Christmas present.
I made a simple attachment that fits onto my grinder with a wing nut, which for most normal bits I slip the bit into the attachment, rotate, and the bit is sharpened and the center point retained.
The pilot point bits don't work with my jig because the tip isn't a simple angle. Instead, I sharpen just the pilot part with the jig, then chuck the bit into my lathe, and lower the bit onto a sharpening file, which I position so the file only touches the the flat part of the tip (which bores the specified hole).
I have to run my drill press backwards to do this, which required a little tinkering with the motor and wiring so I could reverse it.
Saw a mechanic at work take out broken bolts by using a engraver. He used a punch to break it loose and then turned the engraver on and used it to back the bolts out. He said it works real good on smaller bolts. I haven't tried it myself, but I've seen him do it a couple of times. Might squirt the screw with something PB blaster to try to make sure it isn't stuck.
I hate drilling through S/S. I almost hate it as much as welding galvanized steel. lol
Anyway, I was trying to put a 1/2 inch hole into a stainless steel wall plate to add a switch for the PA system. It took my 3x longer than it should have because none of my drill bits are sharp enough and stainless stinks to drill in. I think that I am going to have to either get a new set of bits or spend the time and sharpen all of the ones I have now. It doesn't sound like much fun, but I guess it will be really nice to have sharp bits.
If you can find them, and have a reversible drill motor, left-hand bits are great for removing broken studs, because you're encouraging the bolt to come out with the torque. I've seen a regular right-hand drill turn the bolt deeper into the hole. We have a set of lefties at work just for that purpose.
McMaster-Carr of Los Angeles ( http://www.mcmaster.com ) sells solid carbide drill bits that will drill a hole right through a Snap On tap. I'm pretty sure the're expensive but how bad do you want to drill that hole?
Sounds like he work hardened the stainless, just love that high pitch squeal like drilling glass. High pressure low speed with a sharp bit you may break thru the hardness created. A small carbide bit in a hand drill will about guarantee a broken bit.
.....=o&o>.....
Recently I had to drill out a rear strut pinch bolt that snapped while I was upgrading my SHO's suspension. I tried a titanium bit on the broken bolt and got nowhere. Picked up a cobalt bit from Lowes (off the rack) and had that busted pinch bolt drilled out in no time. Night and day difference between the bits (titanium versus cobalt). I noticed that a slow, steady drill speed with plenty of oil squirted on there worked best.
Do you guys sharpen bits by 'hand' or use a machine?
I sharpen them by hand with a fine grit grinding wheel. Unless the bit was broken and I'll rough it into shape with a coarse wheel first.
I really like being able to adapt the pitch to the material I am drilling.
I haven't bought a new bit in years except to replace one that broke too short to be reclaimed.
DAN,if that little bolt was stainless, you have made it harder with the regular dits spinning and case hardening it. If its a stainless, get a cobolt bit. it will cut the metal if you keep the rpm down and do not let the bit spinn or slip. good luck
An old machinist taught me a trick that is gonna sound crazy but it works. You can take a masonry bit and drill till it gets hot and it will cut metal that destroys other bits. It will not cut at first but when it gets warm stuff starts happening. It is the poor mans carbide drill bit. Cannot remember if I ever tried it on stainless though. I guess it could possibly harden the stainless.