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Hpx Leak !!

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Old Mar 27, 2006 | 08:45 PM
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Hpx Leak !!

Installed the hpx about 3 weeks ago and noticed oil leak from back of motor in 2 weeks. It got to the point where it would drop about a half of pint of oil every time I parked. Originally I thought I had a o-ring in the pedistal going bad but after I climbed up in the motor and looked around I found that it was coming from the HPX connection. Removed it and inspected the o-ring on the side that was leaking and found that it was all chewed up , so I looked at the other one and it was almost as bad. I went back and got the plugs out of my glove box and they seemed to be a better quality o-ring so I changed them out and so far so good. Anyone had this problem or any idea why ? The thread area is clean and smooth . Do they make a high temp thread sealant / lock just to add to be on the safe side ? Thanks
 
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Old Mar 27, 2006 | 08:53 PM
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no, i believe they are tapered pipe fittings and do not need sealant to seal. the threads seal themselves, an interference fit. do you have the Stainless Steel HPX or the flexy one?
 
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Old Mar 27, 2006 | 09:30 PM
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The original plugs use a O-ring boss fitting which is a straight thread with a groove machined next to the head for a o ring to seat. Maybe yours were damaged during original install or possibily inferior o-rings that couldn't stand up to the heat. The ones you installed from your original plugs should be ok.

You should get some replacement o-rings for your original plugs and carry them with you just in case
 

Last edited by Betthebux; Mar 27, 2006 at 09:33 PM.
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Old Mar 28, 2006 | 05:44 AM
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Stroken I have the stainless steel one and it has an embossed area for o-rings , it also came with them . Not sure what to do or if the o-rings of my other plugs will do the trick.
 
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Old Mar 28, 2006 | 06:23 AM
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when you installed the hpx did you dab some oil on the o-rings? if you didn't that is probably the problem. they got ground up when you tightened it down.
 
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Old Mar 28, 2006 | 08:28 AM
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You have to be extremely careful not to tear the o-rings when installing those fittings. You can't just "run them in". What I do is lube the o-rings and where they go with a thin coating of something very slippery like faucet lube. Then begin by installing the fitting and running it in until the o-ring starts to get squeezed. DO NOT force it in! Back it out 1/4 turn. Go back in 1/2 turn. Feel for that "binding" feeling and avoid it at all costs. Back out 1/4 turn. Back in 1/2 turn. Repeat as neccessary until the fitting is tight. And also remember that the o-ring is what does the sealing, not the tightness of the fitting. So don't crank it down tight enough to hold your tires on! That will distort the fitting and make a leak.
Hope this helps.
 
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Old Mar 28, 2006 | 09:18 PM
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I had the same issue. But mine came from overtightening. I don't remember the exact words, but it seemed like you tightened a half turn past finger tight, or something to that effect. But apparently I didn't believe them.

I have mine off for now. I may go back with one of the stainless steel lines in the future.
 
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Old Mar 28, 2006 | 09:22 PM
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Originally Posted by Kwikkordead
And also remember that the o-ring is what does the sealing, not the tightness of the fitting. So don't crank it down tight enough to hold your tires on! That will distort the fitting and make a leak.
Hope this helps.
so the o-ring sees pressures in excess of 3000psi? thats a strong little seal!?!

on edit- or does the threads stop most of the oil pressure, just the seal keeps all the oil contained??
 
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Old Mar 28, 2006 | 10:23 PM
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I would think that the threads stop most of the pressure, but at 3000 psi, some of it has to make it to the o-rings.
 
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Old Mar 28, 2006 | 10:41 PM
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What about a high temp tread lock / sealant ? what do you think . I see that something like this is used on some other lines under the hood.
 
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Old Mar 28, 2006 | 10:47 PM
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http://www.kurthydraulics.com/thread...97f1cb9dddc346

Some interesting info on different types of fittings.
 
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Old Mar 28, 2006 | 11:11 PM
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Y'all would be surprised what a simple o-ring can contain.
 
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Old Mar 29, 2006 | 02:56 AM
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Here are the install instructions from ITP just for future reference for this thread:
http://www.itpdiesel.com/other/KCM/S...structions.pdf

I ordered the stainless HPX line a couple days ago, by the way... will try to get it in this weekend.
 
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Old Apr 20, 2006 | 08:12 AM
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Does anyone know what the thread size is for the adapter fitting? In my past job I designed a lot of hydraulic systems, o-rings can handle a lot more than 3000 psi. Most are made for at least double that. Anyway, I took mine out last night and its bigger than an SAE #4 and smaller than an SAE #6. They do make a #5, but not very common. Would they happen to be metric? I didn't think of measuring the threads to back into it through the fitting catalog I still have. Thanks, Dave
 
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Old Apr 20, 2006 | 08:55 AM
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Thread lock sealant is generallly used on pipe threads - not on O-ring fittings. I wouldn't use it on the HPX fittings. The O-rings works perfectly - mine has been in for almost 18 months, no problems. As Kwik said, you just have to be extra careful during installation.
 
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