Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Turbo O-rings

Thread Tools
 
Search this Thread
 
Old Feb 4, 2006 | 10:19 AM
  #1  
hirschdale350's Avatar
hirschdale350
Thread Starter
|
Junior User
Joined: Nov 2005
Posts: 56
Likes: 0
Thumbs down Turbo O-rings

Hey guys,got a new question.The bosses 02 lost the high pressure o-rings and is leaking bad.Jones West ford wont touch it because it has a edge chip.They also said the turbo is bad,truck has 100,000 miles.We are going to replace the o-rings ourselves and need info.I pulled a turbo on a cat before but not a 7.3 need help or a good website with the info.Also a good place to get the turbo re-done or a new one,Thanks
 
Reply
Old Feb 4, 2006 | 12:31 PM
  #2  
PSNut's Avatar
PSNut
Postmaster
Joined: Jun 2005
Posts: 3,438
Likes: 0
From: New Hampshire
Originally Posted by hirschdale350
Hey guys,got a new question.The bosses 02 lost the high pressure o-rings and is leaking bad.Jones West ford wont touch it because it has a edge chip.They also said the turbo is bad,truck has 100,000 miles.We are going to replace the o-rings ourselves and need info.I pulled a turbo on a cat before but not a 7.3 need help or a good website with the info.Also a good place to get the turbo re-done or a new one,Thanks
These folks for a rebuild:http://www.dieselsite.com/index.asp?...S&Category=275

These folks have good tech info for replacement:
http://www.dieselinnovations.com/di.php?page=techinfo

Nut
 
Reply
Old Feb 4, 2006 | 12:53 PM
  #3  
99weldnrver's Avatar
99weldnrver
Freshman User
Joined: Sep 2004
Posts: 30
Likes: 0
I know most guys dont think much of the aftermarket manuals, but my Chilton super duty manual #26667 has a very good explanation of the turbo removal, Section 4B-13 through 4B-16. Good Luck
 
Reply
Old Feb 4, 2006 | 12:58 PM
  #4  
CAT_man_963's Avatar
CAT_man_963
Posting Guru
Joined: Feb 2004
Posts: 2,248
Likes: 1
From: Elverson, PA
Here is a good set of directions that Heatstroked sent me. I just had my turbo out a week ago - it's really not a bad job.

https://www.ford-trucks.com/article/...tallation.html
 
Reply
Old Feb 4, 2006 | 02:30 PM
  #5  
PowerstrokeJunkie's Avatar
PowerstrokeJunkie
Post Fiend
Joined: Jul 2005
Posts: 14,582
Likes: 12
From: 21791
i just pulled my turbo this afternoon. i just came in from it, it took me 3.5 hours, stopping for lunch, etc. the hardest part was getting the clamp off that connects the turbo to the up-pipe collector. i just kept hitting it with a large prybar and hammer, it eventually popped off like a spring. i also tightened up the wastegate arm seat pressure some, along with replacing the o-rings except the internal ones in the KCM kit, that included new 10.9 bolts.

now i'm off to flush the tranny with amsoil synthetic and add an inline microfine filter.
 
Reply
Old Feb 4, 2006 | 10:11 PM
  #6  
hirschdale350's Avatar
hirschdale350
Thread Starter
|
Junior User
Joined: Nov 2005
Posts: 56
Likes: 0
Wink

Thanks guys you saved me again. Great info on the forum as always. Would you have you turbo rebuilt or buy a new one from ITP or some place else. Can you guys hook me up with KMCs web address, I have tried to look it up and can't find it! Thanks
 
Reply
Old Feb 4, 2006 | 10:15 PM
  #7  
PowerstrokeJunkie's Avatar
PowerstrokeJunkie
Post Fiend
Joined: Jul 2005
Posts: 14,582
Likes: 12
From: 21791
Originally Posted by hirschdale350
Thanks guys you saved me again. Great info on the forum as always. Would you have you turbo rebuilt or buy a new one from ITP or some place else. Can you guys hook me up with KMCs web address, I have tried to look it up and can't find it! Thanks
it is actually KCM diesel performance.

http://members.***.net/kcmdieselperformance/

the stock turbo is easily rebuildable. or you could buy a van turbo, and i could trade you turbos, and you could have a very nice stock turbo with WW!!
 
Reply
Old Feb 4, 2006 | 10:22 PM
  #8  
hirschdale350's Avatar
hirschdale350
Thread Starter
|
Junior User
Joined: Nov 2005
Posts: 56
Likes: 0
Talking

Thanks everyone and strokin_it7.3. I will see if I can pick up a van turbo in my area and I will get back to you. What do you gain with a stock turbo with a ww and how many miles on the one you want to trade? What condition do you want the van turbo in? Meaning do you just want me to find a used one? Thanks
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Feb 4, 2006 | 10:25 PM
  #9  
cookie88's Avatar
cookie88
FTE Leadership Emeritus
20 Year Member
Liked
Joined: May 2001
Posts: 13,653
Likes: 6
From: Cabot, Arkansas
FTE Emeritus
Originally Posted by hirschdale350
Hey guys,got a new question.The bosses 02 lost the high pressure o-rings and is leaking bad.Jones West ford wont touch it because it has a edge chip.They also said the turbo is bad,truck has 100,000 miles.We are going to replace the o-rings ourselves and need info.I pulled a turbo on a cat before but not a 7.3 need help or a good website with the info.Also a good place to get the turbo re-done or a new one,Thanks
That sounds like two different problems. The turbo is not part of the high pressure oil system. Te only exposed part of the high pressure oil system is the two lines that run from the high pressure pump to the heads.
 
Reply
Old Feb 4, 2006 | 10:35 PM
  #10  
hirschdale350's Avatar
hirschdale350
Thread Starter
|
Junior User
Joined: Nov 2005
Posts: 56
Likes: 0
Jones west ford told the boss man that his high pressure oil seals were out,which I have had replaced three times with only 40,000 miles under warranty.They also told him that his turbo was junk so we want to fix both.Jones west is way to much money.
 
Reply
Old Feb 4, 2006 | 10:39 PM
  #11  
hirschdale350's Avatar
hirschdale350
Thread Starter
|
Junior User
Joined: Nov 2005
Posts: 56
Likes: 0
Sorry my bosses truck is a F-250, 02 a different truck than mine. I think I said it wrong to make it sound like the same truck but we are talking about two different truck's. Mine is all good except for my trany. His is the one with the problem. Thank again!!
 
Reply
Old Feb 4, 2006 | 10:40 PM
  #12  
PowerstrokeJunkie's Avatar
PowerstrokeJunkie
Post Fiend
Joined: Jul 2005
Posts: 14,582
Likes: 12
From: 21791
Originally Posted by hirschdale350
Thanks everyone and strokin_it7.3. I will see if I can pick up a van turbo in my area and I will get back to you. What do you gain with a stock turbo with a ww and how many miles on the one you want to trade? What condition do you want the van turbo in? Meaning do you just want me to find a used one? Thanks
actually, i was just kidding, but in all seriousness, go for it. a van turbo is a highly desired item around us PSheads, and i want one. beansdieselperf sells a remanned van turbo for $850, with a wickedwheel. not cheap, but compared to a $1600 ball bearing turbo, its great for the money. my turbo has 74K on it, with a WW installed 4K miles ago. i could probably get $250 on ebay for it if i were lucky. you find me a nice van turbo from a 99-03 Eseries, and we can talk LOL
 
Reply
Old Feb 4, 2006 | 10:50 PM
  #13  
hirschdale350's Avatar
hirschdale350
Thread Starter
|
Junior User
Joined: Nov 2005
Posts: 56
Likes: 0
Thanks for being truthfull strokin_it7.3. I' am not too up to date on this Ford 7.3 thing, but I am learning with your guys help. I'm looking forward to hooking the boss up with his needed repairs so I can learn from his and make mine better than his. lol
 
Reply
Old Feb 4, 2006 | 10:57 PM
  #14  
cookie88's Avatar
cookie88
FTE Leadership Emeritus
20 Year Member
Liked
Joined: May 2001
Posts: 13,653
Likes: 6
From: Cabot, Arkansas
FTE Emeritus
Originally Posted by hirschdale350
Jones west ford told the boss man that his high pressure oil seals were out,which I have had replaced three times with only 40,000 miles under warranty.They also told him that his turbo was junk so we want to fix both.Jones west is way to much money.
Those o-rings should not be failing at all unless they are being damaged during the installation. I suppose it could be a casting flaw in the head, sharp edge or somethng, but I would think they would have looked for something like that the second time they replaced the o-rings....definitely by the third.

Given the appearant lack of caring at the dealership, you might want to fix the HPO leak and get it all cleaned up before you start a diagnosis on the turbo. No sense in throwing parts at it if you don't have to.
 
Reply
Old Feb 4, 2006 | 11:04 PM
  #15  
hirschdale350's Avatar
hirschdale350
Thread Starter
|
Junior User
Joined: Nov 2005
Posts: 56
Likes: 0
I really dont trust jones west,but the last time they did mine they said the seals or o-rings were a new material to replace the old stuff and they will last,we will see.
 
Reply



All times are GMT -5. The time now is 10:47 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE