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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Removing Upper Ball Joints

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Old Jan 25, 2006 | 07:13 AM
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Removing Upper Ball Joints

I have been having a hard time removing the upper ball joints from the knuckles of my 81 F250 4x4. I have tried the BFH, C-type press with the correct ball joint adpapters but even with a 20" breaker bar and all I have it won't budge. I have heated the knuckle with a MAP torch, still no luck, (was scared to use acetylene in fear of cracking or distorting the knuckle).

Any one have any tips or tricks?
 
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Old Jan 25, 2006 | 10:39 AM
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I would say use a ball joint press, but you've already tried that. Man, I don't know what I would do if I were you. I almost didn't get the ones out of my 82 f100. Had to go buy a ball joint press. I did heat mine with acetylene and it didn't hurt anything by the way. Good luck though. Sorry I was no help.
 
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Old Jan 26, 2006 | 07:01 AM
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Thanks f100/1982, any advice is good. I think I will break out the big torch. If it gets real bad, I should be able to cut out the center oft the joint and get it to colaspe inward on itself.
 
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Old Jan 26, 2006 | 07:41 AM
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I just did ball joints on my 86 F250 last summer, they were all pretty tight. I just had the cheap Harbor Freight ball joint press, and had already distorted it a little trying to get the leaf spring bolts out. For the ball joints, I put pressure on it with the press, then sprayed the joint/knuckle area with PB blaster and let it set for a few minutes. Gave the press another turn, sprayed more PB, after a couple of cycles of this the ball joint popped, then came right out.
 
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Old Jan 26, 2006 | 07:40 PM
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Some have a c-clip on them. Make sure that its off.
 
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Old Jan 26, 2006 | 08:07 PM
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Are you sure you're trying to press it out the right direction? Confession of stupidity here, but I once worked trying to press one out only to notice after a while it needed to go the other way.....................fwiw.....mental errors will drive you crazy!
 
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Old Jan 26, 2006 | 10:13 PM
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Even with the proper ball joint remover tool, I still needed about a 4 foot cheater bar putting close to my whole weight into it just to get an 8th In. movement.
 
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Old Jan 27, 2006 | 01:27 AM
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When i changed mine i used a ball joint press from the zone a good 1/2 inch drive ratchet and a 8 ft piece of pipe and i bent the pipe to get them to pop at first but then they started to move some. Its a heck of a job for 1 weekend but if short breaker bar wont get it then get some pipe in a good legnth and use lots of penetrating oil.
 
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Old Jan 27, 2006 | 12:48 PM
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I used a ball joint press but had to put about a 4 ft cheater bar on my 18 breaker bar. And i still had to use almsot all my body weight pushing forward to get it to budge.
 
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Old Jan 27, 2006 | 02:40 PM
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Don't use heat on a knuckle. It ruins the temper and weakens the metal.

Have you tried an impact wrench? How about hitting the ball joint with an air hammer to break it loose?

Here's what I'd do - parts breaker, air hammer, 1/2" impact. Repeat until it comes loose.
 
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