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I have been having a hard time removing the upper ball joints from the knuckles of my 81 F250 4x4. I have tried the BFH, C-type press with the correct ball joint adpapters but even with a 20" breaker bar and all I have it won't budge. I have heated the knuckle with a MAP torch, still no luck, (was scared to use acetylene in fear of cracking or distorting the knuckle).
I would say use a ball joint press, but you've already tried that. Man, I don't know what I would do if I were you. I almost didn't get the ones out of my 82 f100. Had to go buy a ball joint press. I did heat mine with acetylene and it didn't hurt anything by the way. Good luck though. Sorry I was no help.
Thanks f100/1982, any advice is good. I think I will break out the big torch. If it gets real bad, I should be able to cut out the center oft the joint and get it to colaspe inward on itself.
I just did ball joints on my 86 F250 last summer, they were all pretty tight. I just had the cheap Harbor Freight ball joint press, and had already distorted it a little trying to get the leaf spring bolts out. For the ball joints, I put pressure on it with the press, then sprayed the joint/knuckle area with PB blaster and let it set for a few minutes. Gave the press another turn, sprayed more PB, after a couple of cycles of this the ball joint popped, then came right out.
Are you sure you're trying to press it out the right direction? Confession of stupidity here, but I once worked trying to press one out only to notice after a while it needed to go the other way.....................fwiw.....mental errors will drive you crazy!
Even with the proper ball joint remover tool, I still needed about a 4 foot cheater bar putting close to my whole weight into it just to get an 8th In. movement.
When i changed mine i used a ball joint press from the zone a good 1/2 inch drive ratchet and a 8 ft piece of pipe and i bent the pipe to get them to pop at first but then they started to move some. Its a heck of a job for 1 weekend but if short breaker bar wont get it then get some pipe in a good legnth and use lots of penetrating oil.
I used a ball joint press but had to put about a 4 ft cheater bar on my 18 breaker bar. And i still had to use almsot all my body weight pushing forward to get it to budge.
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