Notices

4.6 head vs 5.4 head

Thread Tools
 
Search this Thread
 
Old Nov 23, 2005 | 02:17 PM
  #1  
sednec's Avatar
sednec
Thread Starter
|
Junior User
Joined: Apr 2004
Posts: 55
Likes: 0
4.6 head vs 5.4 head

1999 4.6 and 5.4 pi heads are they the same?
thank you
 
Reply
Old Nov 23, 2005 | 02:29 PM
  #2  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
pi didn't come out until 2000
 
Reply
Old Nov 23, 2005 | 02:38 PM
  #3  
sednec's Avatar
sednec
Thread Starter
|
Junior User
Joined: Apr 2004
Posts: 55
Likes: 0
well....I should have explain myself better, i need a head for my f250 with 5.4 and I found a 4.6 pi head, the guy who is selling it claims that it should fit 5.4 just fine, is he right, i would hate to buy something that is not going to fit...thanks
 
Reply
Old Nov 24, 2005 | 12:54 AM
  #4  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
the heads are different. between 4.6 and 5.4.
 
Reply
Old Nov 24, 2005 | 12:09 PM
  #5  
kspilkinton's Avatar
kspilkinton
Postmaster
Joined: Jul 2001
Posts: 4,038
Likes: 3
From: South Kitsap County, WA
The ports and combustion chamber sizes are different between the two engines. The compression ratio would change if you swapped heads. The PI heads were available in early '99, the trucks were built with them, the Expy's and Excursions picked them up half way along in their build year.

-Kerry
 
Reply
Old Nov 24, 2005 | 07:49 PM
  #6  
LxMan1's Avatar
LxMan1
Moderator
Joined: Dec 2001
Posts: 22,436
Likes: 17
From: Louisville,Ky.
The heads are the same if they are both PI or both non-PI. Yes they will bolt on and work on either engine.
 
Reply
Old Nov 25, 2005 | 12:39 AM
  #7  
kspilkinton's Avatar
kspilkinton
Postmaster
Joined: Jul 2001
Posts: 4,038
Likes: 3
From: South Kitsap County, WA
Originally Posted by LxMan1
The heads are the same if they are both PI or both non-PI. Yes they will bolt on and work on either engine.
Hey Jimmy... are you saying the heads between the 4.6 and 5.4 are identical? I know they'll swap, but I'm sure the port sizes and combustion chambers are different. To me it wouldn't make sense to put a 4.6 head on a 5.4 unless you had a performance gain.

edit: I found a Fords & Mustangs article about the mod motors... looks like the 4.6 PI actually has a larger exhaust port??? Look here: http://www.mustangandfords.com/techa...ufp_0510_swap/
All else si the same...my fault....swap away.

Part one actually has good info on the history of the motor.

-Kerry
 

Last edited by kspilkinton; Nov 25, 2005 at 01:12 AM.
Reply
Old Nov 25, 2005 | 08:52 AM
  #8  
sednec's Avatar
sednec
Thread Starter
|
Junior User
Joined: Apr 2004
Posts: 55
Likes: 0
Thanks for the replies, so guy was right I can put 4.6 heads on my 5.4, casting number I have on my truck is F75E-6090-C20A I want to put a pi head, I really can really use that extra hp on my f250 crew cab. that was a great article Kerry so I have to stick to head with casting number starting XL3E to make interchange easier between two heads...thanks

 

Last edited by sednec; Nov 25, 2005 at 09:09 AM.
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Nov 25, 2005 | 02:48 PM
  #9  
kspilkinton's Avatar
kspilkinton
Postmaster
Joined: Jul 2001
Posts: 4,038
Likes: 3
From: South Kitsap County, WA
That's the way I read it... those are the PI heads.

-Kerry
 
Reply
Old Nov 26, 2005 | 02:34 AM
  #10  
LxMan1's Avatar
LxMan1
Moderator
Joined: Dec 2001
Posts: 22,436
Likes: 17
From: Louisville,Ky.
The article that I read where a 5.4L was swapped into the Mustang, said that both heads were the same, even the valves and camshafts. They took a PI 5.4L out of a van and put it into a 99 PI 4.6L GT. I think it was Hotrod magazine that did the swap.

Yes, PI heads have different intake ports and larger camshafts than the non-PI heads. And you must use the PI intake with the PI heads. The compression ratio will increase to around 10.0 to 1 if you install PI heads on a non-PI block.
But a PI head is the same on the 4.6L and the 5.4L.
 

Last edited by LxMan1; Nov 26, 2005 at 02:38 AM.
Reply
Old Nov 27, 2005 | 05:55 PM
  #11  
lisagoud's Avatar
lisagoud
Fleet Mechanic
20 Year Member
Photogenic
Joined: Nov 2003
Posts: 1,500
Likes: 2
I agree...PI is PI and non-PI ias non-PI same for 4.6 or the "larger" one....just make sure your intake manifolds are correct (Teardrop is non-PI and oval is PI).
 
Reply
Old Nov 28, 2005 | 08:47 AM
  #12  
sednec's Avatar
sednec
Thread Starter
|
Junior User
Joined: Apr 2004
Posts: 55
Likes: 0
Thanks for all the responses guys, I just need to do something about my 1999 f250 crew-cab, it has 225k miles on it, it’s still running but engine and transmission is very tired, it does not have that much power anymore, it is struggling to accelerate and I’m getting around 8 mpg and I would hate to sell it, it has been a great truck, it did not give me any problems what so ever.

But I don’t know what options to take get a new motor, or just change to pi heads, or is it possible to put a 5.4 3v on it, I already got a new transmission, I just need to figure out what should I do about the engine before I put the new tranny on it, I would appreciate for any input
 
Reply
Old Nov 28, 2005 | 04:08 PM
  #13  
lisagoud's Avatar
lisagoud
Fleet Mechanic
20 Year Member
Photogenic
Joined: Nov 2003
Posts: 1,500
Likes: 2
anything you do should involve at least removing the pistons and checking the cylinders for straightness...these things are known for distorting the hell out the blocks due to their running position.Hell, I wouldn't worry too much about the bearings as they usually stand up pretty well but make a point of changing out your oil pump.
 
Reply
Old Nov 28, 2005 | 07:35 PM
  #14  
kspilkinton's Avatar
kspilkinton
Postmaster
Joined: Jul 2001
Posts: 4,038
Likes: 3
From: South Kitsap County, WA
These mod motors are pricey for rebuilds or new. I'm not too sure that a set of heads will fix the whole thing, either. The 3 valve heads cannot be used with the existing block, that set up has computer controlled variable timing involved.... If you swap a whole drive train (you'll need the tranny, too) with PCM, it'll work. Then you've got the headaches of that swap... grooming the system, getting the thing to run right... not to mention that's gotta cost some buck for that setup.

-Kerry
 
Reply
Old Dec 9, 2005 | 10:00 PM
  #15  
flatrate's Avatar
flatrate
Freshman User
Joined: Dec 2005
Posts: 47
Likes: 0
the 5.4 heads are PI from 99-on (ie lightning), the 4.6 truck engines did not go PI until 2001. pre Pi engines will benefit from the increased compression of PI heads and make better HP...these are durable engines, but you MUST change the oil regularly. you can make plenty of power with otherwise stock stuff, it just cost a good bit of money.
 
Reply



All times are GMT -5. The time now is 05:50 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE