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Smoldering rubber smell

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Old Oct 24, 2005 | 09:11 AM
  #1  
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Smoldering rubber smell

I have a weird smell coming from the engine compartment that I can't find for the life of me. It does not happen all the time. Usually in the mornings, but not every morning and it is intermittent. It smells like a wire with too much current or a smoldering rubber smell. A smell that will make you think "what the heck is burning?" With the hood up and the truck running, you can smell it standing beside the truck where the fan is blowing air. I have searched the engine compartment. I have searched the exhaust system. I have searched all the wires. There is nothing that feels hot or anything. Everything I know to look far. You can't see any smoke. I have no other issues with the truck. It just started last week. Any other suggestion???
 
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Old Oct 24, 2005 | 09:21 AM
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Alternator and/or wiring harness?
There's been lot's of posts on that subject. The alternator for some reason runs super hot.
Or possibly this problem:
https://www.ford-trucks.com/forums/s...d.php?t=278697
 
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Old Oct 24, 2005 | 09:22 AM
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have you smelled your starter???? just a thought...
 
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Old Oct 24, 2005 | 09:34 AM
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Does it take a little while to start smelling while idling when cold, or is it smelling while idling after running and hot?
Feel the serpentine belt. Feel the clutch on the AC compressor. Feel the fan clutch.
Feel the relay boxes. Feel the battery cable terminals.
The air is coming in through one or more coolers in front of the radiator. Is the tranny temperature normal? What else is up there?
Warren
 

Last edited by warrens250; Oct 24, 2005 at 09:36 AM.
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Old Oct 24, 2005 | 09:37 AM
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I will check out both of those. Thanks guys. One more thing, it only gives off the smell after the truck is warmed up and I have driven a couple of miles. Saturday morning I was on my way to the deer club and was 20 miles into the trip when it happened, it lasted maybe 10 minutes.
 
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Old Oct 24, 2005 | 09:41 AM
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Originally Posted by warrens250
Does it take a little while to start smelling while idling when cold, or is it smelling while idling after running and hot?
Feel the serpentine belt. Feel the clutch on the AC compressor. Feel the fan clutch.
Feel the relay boxes. Feel the battery cable terminals.
The air is coming in through one or more coolers in front of the radiator. Is the tranny temperature normal? What else is up there?
Warren
I have not checked the clutches. Maybe that could be the culprit since it is intermittent.
 
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Old Oct 24, 2005 | 09:41 AM
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Look for an oil leak getting onto the exhaust maniford. Happened on my Toyota, and didn't smell like oil. Resulted from loose drain plug and oil drops being carried by wind onto the manifold. Built up over a weeks time. After fixing the leak took 2 weeks to burn off the smell.
Warren
 
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Old Oct 24, 2005 | 11:48 AM
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When I had the "burning rubber" smell it ended up being a bad GP Relay. The little rubber boot on the wire was melting when the GP's were cycling. Then one day I opened the hood just in time to see the litte stream of smoke.
 
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Old Oct 24, 2005 | 05:11 PM
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Talking

Ditto with what Orezano said . Same thing happened with my old 95...
 
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Old Oct 25, 2005 | 06:30 AM
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Do the GP's cycle after driving awhile?
 
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Old Oct 25, 2005 | 07:06 AM
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Originally Posted by Fordafied
Do the GP's cycle after driving awhile?
They're not supposed to. If they do, you will probably fry some of them over time. Do you see evidence, like the wait symbol coming on or a drop on the voltage guage or dimming headlights at night?
Warren
 

Last edited by warrens250; Oct 25, 2005 at 07:07 AM. Reason: typos
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Old Oct 25, 2005 | 07:55 AM
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Originally Posted by warrens250
They're not supposed to. If they do, you will probably fry some of them over time. Do you see evidence, like the wait symbol coming on or a drop on the voltage guage or dimming headlights at night?
Warren
No, everything is working great. Truck starts right up in the mornings, wts light works great. This morning was the coldest yet and I did not smell it this morning on the way to work. I start my truck 10 minutes before I leave to let it warm up. My son loves a warm truck carrying him to school.
 
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Old Oct 25, 2005 | 09:42 AM
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Are you sure its coming from the engine and not your rear tires!!
 
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Old Oct 25, 2005 | 10:11 AM
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Check out the GP relay, if it is sticking on and not cycling off like it is supposed to, that could easily be buring something up after 10 mins of high current.
 
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Old Oct 25, 2005 | 10:20 AM
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I have the same problem with my Suburban. The valve cover bolts come slightly loose and it will drip oil onto the exhause manifold. It smells like burning rubber but it's burning oil. I just snug the bolts back up and the problem goes away. It doesn't have cork or paper gaskets. It has rubber seals that fit in a channel around the head so snugging the bolts back up is all that's needed.
 
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