Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Inverter ?

Thread Tools
 
Search this Thread
 
Old Oct 14, 2005 | 06:55 PM
  #1  
Gloveman's Avatar
Gloveman
Thread Starter
|
Junior User
Joined: Jun 2005
Posts: 80
Likes: 0
Inverter ?

Does anyone know how to calculate the size inverter that can be installed in a 2006 F250 PSD with dual batteries and alternators.

I would like to install a 1000 watt inverter, but I do not want to overload the system. The inverter will almost always be used while the engine is operating.

Thanks
 

Last edited by Gloveman; Oct 14, 2005 at 06:58 PM.
Reply
Old Oct 14, 2005 | 08:18 PM
  #2  
alchymist's Avatar
alchymist
"Mifflin Clay"
Joined: Jul 2005
Posts: 3,177
Likes: 4
From: Mifflin, PA
Club FTE Silver Member

That 1000w inverter will draw about 100 amps from your electrical system. Rule of thumb is to divide the load in watts by 10 to figure the inverter draw.
At 100 amps, assuming you have a large say 130 A alternator, you could draw the full 1000 watts for some time. However, the engine must be running, and you won't see the full 130 A output from the alternator at idle. What the alternator isn't supplying the battery is, so it will eventually run down. Now, most good inverters have a low voltage cutoff, so you won't kill the battery.

Next point is even if you have a 1000 watt inverter, will you be using the full capacity? For how long at a time? Running it with a 100 watt load for example won't take but about 10-15 amps depending on inverter efficiency. You can sustain that load for some time with the engine off, and indefinitly with the engine running. Of course now you have to worry about engine overheating if stationary. And this all assumes correct size wiring, proper installation, etc.
 
Reply
Old Oct 14, 2005 | 08:34 PM
  #3  
Customz's Avatar
Customz
Postmaster
Joined: Sep 2004
Posts: 2,508
Likes: 0
From: Utopia
What size inverter to handle portable tv, dvd, fridge, grill, etc?
 
Reply
Old Oct 14, 2005 | 08:34 PM
  #4  
Gloveman's Avatar
Gloveman
Thread Starter
|
Junior User
Joined: Jun 2005
Posts: 80
Likes: 0
Thank you for the reply.

I do not expect to use anywhere near the max output. Typically, the inverter will be used for a laptop (100 watts) and possilby charging my dog's electric collar if I forget to charge it before I go bird hunting. Things like that.

With the dual alternator option, do you think it would have enough output to keep everything going?

Thanks
 
Reply
Old Oct 14, 2005 | 09:33 PM
  #5  
tvsjr's Avatar
tvsjr
Posting Guru
Joined: Feb 2005
Posts: 2,295
Likes: 2
Alchymist is pretty close on the numbers.

You'll want to configure SEIC and activate it should you be running heavy loads.

My humble opinion, as someone who has a 200A master power bus in his 2005 F350? 1KW is too much to try to run on an inverter. I'm running a 600-watt Samlex pure-sine inverter (actually very clean sine-wave for only $220 distributor cost) and will be carrying a Honda EU2000i 2KW generator (small, quiet, lots of runtime for little gas) to power heavy loads.

If you're not planning on running near 1KW, why put yourself through the trouble of running the gigantic cable to it (figure 4ga. at a minimum... I'd strongly advise something a bit larger... I'm running 1/0ga) and dealing with such a heavy load? Not to mention big inverters get rather spendy.

If you really want sexy, check out the Auragen and Blackbird generator systems... PTO or belt-driven, 5-10KW output. Very, very cool (spendy too).

Customz, you can do what you need with an inverter... the inverter on a 5-10KW Honda generator!
 
Reply
Old Oct 14, 2005 | 09:38 PM
  #6  
Gloveman's Avatar
Gloveman
Thread Starter
|
Junior User
Joined: Jun 2005
Posts: 80
Likes: 0
Thanks tvsjr,

I have a Honda EU2000i for heavy loads.

I will go with the 600 watt Samlex as you suggested, it was my second choice. I tend to go overboard with these things sometimes!

Thanks all for your input.
 

Last edited by Gloveman; Oct 14, 2005 at 09:50 PM.
Reply
Old Oct 14, 2005 | 11:51 PM
  #7  
tvsjr's Avatar
tvsjr
Posting Guru
Joined: Feb 2005
Posts: 2,295
Likes: 2
Plan on running 4ga. to the battery to power it... good ground to the frame. Fuse at the battery and at the input to the inverter.

Make sure you get the pure-sine Samlex rather than the standard model... for the price, the pure-sine has lots of advantages.

SEIC still wouldn't be a bad idea if you pull the inverter to the limit for long durations (>15min.?)

And the EU2000i is bad-***
 
Reply
Old Oct 15, 2005 | 12:37 AM
  #8  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
Plan on running 4ga. to the battery to power it

4ga is not needed way overkill for this.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Oct 15, 2005 | 10:34 AM
  #9  
Daryl Hunter's Avatar
Daryl Hunter
Cargo Master
Joined: Jun 2003
Posts: 2,203
Likes: 0
From: Carlsbad, California
I wouldn't say that 4 ga is way overkill for supporting 100 amps - actually I think a 1000 W inverter will pull something closer to 75 amps when the truck is running, but the 100 amp figure was given earlier so I'll continue to use that.

There are a number of web sites that you can go to find tables for the ampacity that a given gauge of wire will support. Just google "wire gauge ampacity" and you'll find a lot links with to that info.

It's always better to go with wire that's larger than you'll need than too small.

And don't forget to include a fuse at the battery!
 
Reply
Old Oct 15, 2005 | 10:49 AM
  #10  
mwpierson's Avatar
mwpierson
Senior User
Joined: Jul 2002
Posts: 364
Likes: 0
From: Redding, CA
We have a little Trip-Lite 350W inverter that plugs into the cig lighter. Runs our laptop, charges game boys, etc. Has two 110 plugs and the battery saver alarm. It was pretty inexpensive and I didnt' need to hardwire anything. Just a thought.

Mike
 
Reply
Old Oct 15, 2005 | 01:01 PM
  #11  
IB Tim's Avatar
IB Tim
FTE Leadership Emeritus
20 Year Member
Veteran: Air Force
Joined: Jan 2003
Posts: 161,999
Likes: 75
From: 3rd Rock
Club FTE Gold Member
Mike do the wires get hot with runnig all of those?
 
Reply
Old Oct 15, 2005 | 01:01 PM
  #12  
tvsjr's Avatar
tvsjr
Posting Guru
Joined: Feb 2005
Posts: 2,295
Likes: 2
Jeebus, here we go again. Let's not trust the guy who installs equipment in public safety vehicles to know what he's talking about.

4ga. is rated for 100 amps at 19.5 feet for a 10-degree C rise in insulation temperature (actually, this is the standard spec which Whelen, Fed Sig, and others use). Many of the "ampacity" charts given values for wire running in more friendly environments, allowing a 20-deg. Celsius rise in insulation temp. If the wire runs under the hood of a PSD, it's *HOT* to start with. 20 deg. C can turn into a fire. If you read an "ampacity" spec and it doesn't account for wire gauge, wire length, temperature rise, and bundling conditions (free air, in a bundle, etc.) then it's an incomplete chart.

The Samlex PST-60S-12A 600-watt pure-sine inverter is rated for 600 watts continuous *but* 1KW surge with an efficiency of 85%. 1000 / .85 / 13.5 = 87.15amps at surge, 600 / .85 / 13.5 = 52.29amps at 100% continuous load. Note I'm assuming 13.5VDC here... that means the truck's running and most likely idled up. Let's run the numbers again assuming the truck is off at 11.8VDC. 1000 / .85 / 11.8 = 99.7amps at surge, 600 / .85 / 11.8 = 59.82 amps at 100% continuous load.

For a 1KW inverter, the Samlex PSE-12100A 1KW inverter is specced at 85% efficiency as well, with a 2KW surge rating. 1000 / .85 / 11.8 = 99.7amps... 2000 / .85 / 11.8 = 199.4amps.

Remember, boys and girls... the "ampacity" of wire obeys Ohm's law... the amount of voltage drop (and thus generated heat) is independent of the input voltage... that's why electric companies run extremely high voltages for power transmission, then step it down to 110/220/440/480 near the customer drop.

4ga. is decidedly not overkill for this purpose. It does give the installation a bit of headroom... you'll discover very quickly that with many things (not just wire), if you don't push them to 100%, instead leave a 10-20% safety margin, you end up with far less problems. Besides, 100% would be 6ga. wire... not enough difference in price nor installation difficulty to jack with.

Mike - be careful how much you load that plug-in inverter and for how long. I've seen lighter plugs replaced in TV news units because they were running a 250-watt inverter to power an Anton Bauer battery charger, and they ran it for so long that the plug got hot and melted.
 
Reply
Old Oct 15, 2005 | 05:06 PM
  #13  
Gloveman's Avatar
Gloveman
Thread Starter
|
Junior User
Joined: Jun 2005
Posts: 80
Likes: 0
OK, here is what I did.

Installed a 750 watt inverter against the firewall behind the brake pedal; unless you really look for it, it is a hidden installation. I put it there because there was room and it would dramatically reduce the length of wire necessary to reach the battery.

I don't really need all of that wattage, but I would rather have a unit running at 50% than 100%, so I fused it with a 60 amp fuse.

I wired this to upfitter switch 2 (35 amp) via a 70 amp relay switch. The installation was done with #6 wire which is only about four feet at its longest length. I grounded the unit to the frame, also with #6 wire. Each connection was crimped and sealed with heat shrink and the wire was encased in plastic harness material similar to the stock wiring harness.

Tomorrow I will run some wire under the carpet and install a flush mount female AC plug in the front and back of the center console, completing the installation.

Please feel free to comment or offer any constructive criticism on my installation.

Thanks
 
Reply
Old Oct 15, 2005 | 05:41 PM
  #14  
ltsmitty's Avatar
ltsmitty
Freshman User
Joined: Aug 2005
Posts: 25
Likes: 0
'05 F250 CC SB, PSD with dual alts. I run a 2500 watt inverter mounted to the side of the bed at the rear of the truck. 3/0 copper battery cable to the unit with a 300 amp. circut breaker within a foot of the battery. For anything but the lightest of load I invoke SEIC (battery charge circut) wired through upfitter #4.

No apparent cable heating issues, voltage drop minimal. 12.5+/- at inverter when running at 1200 rpm. I can power up a 12" miter saw with no problem. The use is infrequent such as several cuts in a row. No constant use - house wiring or generator otherwise.

Smitty
 
Reply
Old Oct 15, 2005 | 09:43 PM
  #15  
Customz's Avatar
Customz
Postmaster
Joined: Sep 2004
Posts: 2,508
Likes: 0
From: Utopia
That sounds like a hot setup...

What types of limitations do the cigarette lighter powered ones have?
 
Reply



All times are GMT -5. The time now is 09:13 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE