Notices
Aerostar Ford Aerostar

Aerostar Bumpers...

Thread Tools
 
Search this Thread
 
Old Sep 1, 2021 | 09:33 AM
  #16  
deadserious's Avatar
deadserious
4th Gear
Joined: Jan 2020
Posts: 4
Likes: 0
The bumper covers on my 93 Aerostar were cracking and I taped over the cracks with; Gorilla Waterproof Patch & Seal Tape . Cleaned them with mineral spirits and then 90% rubbing alcohol and then taped over the cracks. Still holding after 1 year, the cracks have not spread. The tape is black and if care is taken looks pretty good. The tape will keep your cover together. I have been looking for covers for over a year and cannot find them. The local Pick and Pay, got in only 1 Aerostar during my search. It had unusable bumper covers, I did get good taillights, front passenger seat with cool locking drawer , light switch and unused ashtray. I did not need the ashtray but it looked brand new
 
Reply
Old Sep 27, 2021 | 05:52 PM
  #17  
Jose A.'s Avatar
Jose A.
Fleet Mechanic
20 Year Member
Liked
Joined: Apr 2003
Posts: 1,460
Likes: 6
From: Florida
I see the bumper covers advertised but expensive, like $400.00
 
Reply
Old Oct 11, 2021 | 02:10 AM
  #18  
mmerlinn's Avatar
mmerlinn
Cross-Country
Liked
Joined: Jul 2021
Posts: 54
Likes: 8
From: Here, there, and everywhe
I am thinking of taking some schedule 40 or heavier 4" plastic pipe and making a rear bumper. Gotta be better than factory although it will look funky.
 
Reply
Old Oct 24, 2021 | 11:46 PM
  #19  
mediaman67's Avatar
mediaman67
Laughing Gas
15 Year Member
Joined: Nov 2005
Posts: 835
Likes: 0
Bumper covers?

This thread has been around a while, but Im now starting to feel this too with my bumper covers - the front is cracked really bad right along where the driver side bolt is there... you can see the bumper under it at this point...

So my question is - what do we all do? - I have an '89 shorty - people have said forget repair kits for this... I'd love to just buy new replacement covers - but are they made after market? - are they $1000 for a pair? - can I use an alternative that would just bolt on? I really don't wanna screw with the design too much but Im open to anything at this point

Thanks
 
Reply
Old Oct 25, 2021 | 05:32 AM
  #20  
sittinguy's Avatar
sittinguy
Tuned
10 Year Member
Joined: Nov 2011
Posts: 306
Likes: 15
Has anyone tried fiberglass and epoxy? Marine/boat type repair might work. I'm sure I will get a chance to test that one day. As of now I have cracks but none missing, yet.
 
Reply
Old Oct 25, 2021 | 07:20 AM
  #21  
Jose A.'s Avatar
Jose A.
Fleet Mechanic
20 Year Member
Liked
Joined: Apr 2003
Posts: 1,460
Likes: 6
From: Florida
I used a combination of Super Glue and E600 adhesives to glue the pieces together. If one doesn't work, two might. It did. Messy job.

the time to fix it is when you haven't lost any pieces of the plastic.

remove the bumper, wash the dirt. and apply fiberglass resin and fabric all over. Let dry.
 
Reply
Old Oct 25, 2021 | 07:27 AM
  #22  
sittinguy's Avatar
sittinguy
Tuned
10 Year Member
Joined: Nov 2011
Posts: 306
Likes: 15
I would not try to take a bumper cover off,, A few years ago I actually found a perfect front one, when I took the old one loose it exploded into many pieces. The one I got was old also and fragile. So fragile the guy that I bought it from knew it, and instead of shipping it,, knowing it would be in pieces on arrival. He drove it 2.5 hours to my house.
 
Reply
Old Oct 25, 2021 | 08:24 AM
  #23  
Jose A.'s Avatar
Jose A.
Fleet Mechanic
20 Year Member
Liked
Joined: Apr 2003
Posts: 1,460
Likes: 6
From: Florida
my bumpers are not so bad as to explode when removing them. I had to remove the front one to glue the cracked pieces. I also noticed the side bracket on one side was coming unwelded (plastic welding). I reglued it and clamped it overnight. So far it has held tightly.

The glue I am using is E6000 (not 600) sold at Dollar stores. At first it seems lame but when it dries, the parts are tight. Haven't had any luck with epoxy or JB Weld but E6000 has done the job.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Oct 25, 2021 | 08:44 AM
  #24  
sittinguy's Avatar
sittinguy
Tuned
10 Year Member
Joined: Nov 2011
Posts: 306
Likes: 15
That perfect front bumper I put on a couple years ago is not perfect anymore, I had the tranny done recently and the guy leaned on it and cracked it, its not to bad and I can't be mad at all. We all know how easy it is to do, a few weeks before that I was loading some fence posts and lightly leaned on the back one and cracked it also. Bummer
 
Reply
Old Nov 3, 2021 | 10:03 PM
  #25  
Gavin Tracy's Avatar
Gavin Tracy
New User
Joined: Apr 2021
Posts: 8
Likes: 0
Depending on your taste, I didn’t want to waste the money on an old one that would crumble so I just took my bumper cover off and Bedliner sprayed my bumper. Doesn’t look terrible either. Could definitely modify to make look better though. No issues with being pulled over for it either
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
asavage
Aerostar
10
Jun 17, 2021 01:59 PM
MotorCityBolt
Aerostar
25
Feb 24, 2019 02:41 PM
93nighthawk
Aerostar
39
Sep 23, 2015 08:55 PM
oldmanbergie
Aerostar
8
Mar 3, 2009 12:13 PM
Ed
Aerostar
1
Mar 28, 2005 12:11 PM




All times are GMT -5. The time now is 03:30 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE