Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Custom Built Expedition

Thread Tools
 
Search this Thread
 
Old Jun 29, 2005 | 01:58 AM
  #1  
wantaford's Avatar
wantaford
Thread Starter
|
Tuned
Joined: Apr 2003
Posts: 351
Likes: 1
From: Davis County, UT
Custom Built Expedition

Ok NOBODY laugh at me. I am looking to build a custom Expedtion. I want to use an Expedition ('97 - '02) Bodystyle 4x4 using the Lincoln Navigator DOHC 5.4L 300hp motor mated to a MANUAL TRANSMISSION. I want a two inch lift, 33" Tires, and converted to Bi-Fuel to run on Gasoline and Natural Gas. What do you think??

I know where I can get my hands on wrecked 5.4L DOHC Navigator motor I am just not sure what transmission (manual) I can use with that modular V8. I don't want the crappy trans used in the F-150. I want something a little more HD like an NV4500. I have a 30' Airstream and Four Winns boat.

Basically, we need an SUV to seat six, 4WD, manual trans (because I have lost all faith in domestic auto trans.), good gas mileage (IE: The Bi-Fuel conversion - cheap Natural Gas), and a min towing capacity of 8K. I don't know of any vehicle currently on the market that fits that criteria other than a converted bi-fuel Superduty.

So if any body has tried this, has suggestions or a better idea I will surely appreciate any opinions or comments.
 
Reply
Old Jun 29, 2005 | 02:14 AM
  #2  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
the tranny out of a superduty might work, but why drop all this cash in this expy.
 
Reply
Old Jun 29, 2005 | 10:11 AM
  #3  
wantaford's Avatar
wantaford
Thread Starter
|
Tuned
Joined: Apr 2003
Posts: 351
Likes: 1
From: Davis County, UT
My wife likes the size of the Expedition. I would prefer to use an Excursion. Do you have a better idea?
 
Reply
Old Jun 29, 2005 | 07:30 PM
  #4  
Sanchez_315er's Avatar
Sanchez_315er
Senior User
Joined: May 2005
Posts: 245
Likes: 0
From: Rochester, NY
Find your motor here:
http://www.car-part.com
...one of the best places I have EVER found for parts!!!
 
Reply
Old Jun 30, 2005 | 10:17 AM
  #5  
broncoholic's Avatar
broncoholic
Laughing Gas
20 Year Member
Photogenic
Joined: Jan 2003
Posts: 1,082
Likes: 40
From: Melbourne, FL
Go buy a crew cab short bed Super Duty with a 6.0L diesel and the manual tranny. It seats 6, put a topper on the back and you'll have dry storage. If you get an '05 or '06, you'll have the new coil sprung front suspension with the much tighter turning radius (for the wife). You'll be able to use it now, instead of waiting for this custom to be built in your spare time or paying somebody to do it. Plus, with the diesel, you'll be able to fuel up just about anywhere. Unless you've got a major ******** for this custom built Expy, I'd go with the Super Duty.
 
Reply
Old Jun 30, 2005 | 10:34 AM
  #6  
Sanchez_315er's Avatar
Sanchez_315er
Senior User
Joined: May 2005
Posts: 245
Likes: 0
From: Rochester, NY
I'd love to see someone make one of these:
F250 SD 2-Door with A 6.0 PSD converted into one killer Bronco. I imagine you could chop an Excursion back half to do it.
 
Reply
Old Jun 30, 2005 | 11:14 PM
  #7  
broncoholic's Avatar
broncoholic
Laughing Gas
20 Year Member
Photogenic
Joined: Jan 2003
Posts: 1,082
Likes: 40
From: Melbourne, FL
That would be one expensive custom "bronco", but BAD *** none the less.
 
Reply
Old Jul 1, 2005 | 12:06 AM
  #8  
wantaford's Avatar
wantaford
Thread Starter
|
Tuned
Joined: Apr 2003
Posts: 351
Likes: 1
From: Davis County, UT
Thanks for the feedback. I think the Superduty Crew/Short bed is a great way to go, but "THE" wife thinks she needs 7 - 8 seats for our 4 - person family. She is driving me crazy on this. I have threatened her in getting a International Travelall to satisfy her "NEED" more extra seating - she hates that idea!

The Superduty Bronco sounds like a cool idea. I have actually seen this at the SEMA show and in a magazine. It was a beautiful gold metallic 2WD custom job with a power stroke. It was pretty sweet. It would have been perfect if it was 4WD.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jul 1, 2005 | 07:52 AM
  #9  
TDN's Avatar
TDN
Senior User
Joined: Oct 2004
Posts: 391
Likes: 0
From: Maryland
Just get an Excursion PSD and be done with it. If you really want a manual tranny, it would probably be a LOT easier to drop a 6 speed from a SuperDuty into an Excursion than an Expy. And with the Excursion PSD you'd have better towing capacity and fuel economy. Not sure what your options are for converting to alternative fuels though.
 
Reply
Old Jul 1, 2005 | 09:09 AM
  #10  
DenDanger's Avatar
DenDanger
Senior User
Joined: Apr 2005
Posts: 109
Likes: 0
From: Canada
Originally Posted by TDN
Just get an Excursion PSD and be done with it. If you really want a manual tranny, it would probably be a LOT easier to drop a 6 speed from a SuperDuty into an Excursion than an Expy. And with the Excursion PSD you'd have better towing capacity and fuel economy. Not sure what your options are for converting to alternative fuels though.
Biodiesel? veggie oil?

I DO like the original idea though. I was about a year ago tryiing to find out if anyone ever put a 5 spd in an Expidition but apparently not.

As for "worth it". We build many projects that cost WAY more than they're "worth". (To someone else) But it may be worth it to us.

I have many ideas I'd build if I could afford it. And I HAVE wondered if anyone's built a 6spd Excursion?
 
Reply
Old Jul 1, 2005 | 09:36 PM
  #11  
wantaford's Avatar
wantaford
Thread Starter
|
Tuned
Joined: Apr 2003
Posts: 351
Likes: 1
From: Davis County, UT
Have tried the Excursion Idea. Again - the wife hates the ride and most importantly the size. I wouldn't mind an Excursion but I would have to convert a Superduty 6-Speed to it.
 
Reply




All times are GMT -5. The time now is 11:28 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE