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1961 - 1966 F-100 & Larger F-Series Trucks Discuss the Slick Sixties Ford Truck

'65 dash removal?

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Old Apr 19, 2005 | 03:20 PM
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'65 dash removal?

I've just started killing the cancer on my '65 F-250 and I noticed a rather large hole behind the dash that I can't seem to reach with any of my power tools. The only way that I can see to take off the dash is to drill out the welds to remove it. Please tell me that there is another way that doesn't involve trying to drill out everything.
 
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Old Apr 19, 2005 | 04:53 PM
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ddavidv
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From: Elizabethtown, PA
Sorry, the dash is welded in place and has to be cut out.
 
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Old Apr 19, 2005 | 05:33 PM
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I was afraid of that. thank you.
 
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Old Apr 20, 2005 | 04:39 PM
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From: seattle
Have you pulled the cluster and glove box....if those are out and still cant get to it what about on the outside....
 
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Old Apr 21, 2005 | 12:02 PM
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From: Sun River St. George
I read this yester day and was wondering where the hole could be that he can't reach it! I have a 66 in my garage today, that has all the dash components removed and I honestly believe I could hide up in there and I weigh 250 Lbs? Un bolting/screwing the cluster, heater, glove box, wiring, Radio, column support and colums is a heck of a lot easier than cutting out a dash. If the hole is on the outside end of the cowel, it would be easier to remove the fender and make a "window" to work through and when the rust hole is repaired close the window and put the fender back on.
 
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Old Apr 21, 2005 | 02:37 PM
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the hole is behind the instrument cluster and up near the top of the wall. it's about 2 fists big, and i can't see it from the engine compartment, but i can see it from the slots in front of the windshield. there is a brace behind my instrument pannel that i can't fit my drill or grinder behind (don't have any air tools). I may try cutting out that brace and rewelding it later instead of the whole dash. thank you all for your suggestions.
 
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Old Apr 22, 2005 | 07:38 AM
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Now we are getting somewhere. Remove the brake/clutch pedal support and the wiper transmission arm. Using a 1/8 th inch drill remove the spot welds on the sheet metal brace. Repair the rust hole by welding in a patch, then re-install the brace by welding shut the original removal holes. Rust in this location is highly unusual and you may want to carefully evaluate the overall condition of this cab. Sometimes it is better to simply replace a rusty cab.
 
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