Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

Tailgate Rebuild

Thread Tools
 
Search this Thread
 
Old Jan 31, 2005 | 12:35 PM
  #1  
jacque_strap's Avatar
jacque_strap
Thread Starter
|
Senior User
Joined: Mar 2004
Posts: 182
Likes: 0
From: Canada
Tailgate Rebuild Pics

This past summer I rebuilt my tailgate, mainly to make it operational until I could afford a complete new one. This one is still holding plenty strong, but I wouldn't advise doing this. The time it takes and the resources needed aren't worth it for most people. I had access to a lot of stuff so it didn't cost too much but I would tell anyone and everyone to just buy a new gate!! Fixing the old one is a waste of time and money. (IMO) Anyway, here are some pics I took in case anyone is interested.

http://www.supermotors.org/registry/...il.php?id=7310
 

Last edited by jacque_strap; Jan 31, 2005 at 01:05 PM.
Reply
Old Jan 31, 2005 | 04:59 PM
  #2  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
what did that cost you time and materials?
 
Reply
Old Jan 31, 2005 | 05:00 PM
  #3  
cje07's Avatar
cje07
Elder User
Joined: Feb 2002
Posts: 703
Likes: 1
From: Rochester
Originally Posted by jacque_strap
This past summer I rebuilt my tailgate, mainly to make it operational until I could afford a complete new one. This one is still holding plenty strong, but I wouldn't advise doing this. The time it takes and the resources needed aren't worth it for most people. I had access to a lot of stuff so it didn't cost too much but I would tell anyone and everyone to just buy a new gate!! Fixing the old one is a waste of time and money. (IMO) Anyway, here are some pics I took in case anyone is interested.

http://www.supermotors.org/registry/...il.php?id=7310

Nice for a short term, fix! Can't even tell when the molding is over the top! Did I tell you lately your member name kills ME!!
 
Reply
Old Jan 31, 2005 | 08:37 PM
  #4  
jacque_strap's Avatar
jacque_strap
Thread Starter
|
Senior User
Joined: Mar 2004
Posts: 182
Likes: 0
From: Canada
As far as time, probably a good solid 3 and 1/2 weeks. I took my time though, you might do it in 1 or 2 weeks depending how hard you go at it. Theres a lot of hidden things you run into that aren't expected, then again that seems common to most jobs I tackle with the Bronco. As for the money... I used a friends machine shop to make the bottom pieces out of scrap metal he had lying around. I own a MIG welder so that took care of the welding. The panel was $29.00 US I believe, from St. Louis Auto Panel. (it arrived slightly bent and I was not too happy with that, they said they would look into it and then never got back to me.) It straightened itself after being tacked in several spots. The bondo, primer and paint, were probably $100 US. (130 CAD) I also put on new weatherstripping so that was expensive but doesn't really count towards the total because it is not necessary. All in all the total cost was no more than $150 US. (includes hardware, wiring etc.)

cje07 - I'm glad I can humour somebody's day!!
 
Reply
Old Jan 31, 2005 | 11:18 PM
  #5  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
reason i asked was i had to replace my tailgate because the outerskin was spliting from the rest of it. I got a replacement from a wrecking yard for 120 and it came with everything glass,working motor and is in great shape. pics on superford page. had you checked some wrecking yards before going to all that trouble?? you did do good work though for sure.
 
Reply
Old Feb 1, 2005 | 07:59 AM
  #6  
cje07's Avatar
cje07
Elder User
Joined: Feb 2002
Posts: 703
Likes: 1
From: Rochester
Originally Posted by Kemicalburns
reason i asked was i had to replace my tailgate because the outerskin was spliting from the rest of it. I got a replacement from a wrecking yard for 120 and it came with everything glass,working motor and is in great shape. pics on superford page. had you checked some wrecking yards before going to all that trouble?? you did do good work though for sure.
If Canada is anything like MN then you get nothing but rusted tail gates. I would love to find a gate in good shape here. I'll be ordering tailgate shell and installing components from the stock.
 
Reply
Old Feb 1, 2005 | 11:43 AM
  #7  
jacque_strap's Avatar
jacque_strap
Thread Starter
|
Senior User
Joined: Mar 2004
Posts: 182
Likes: 0
From: Canada
I checked the junk yards, they didn't have anything. Bronco's are not very common around here, I've only counted 6 in the city so far. And the amount of salt they put on the roads here destroys most hope of finding good used body parts for cheap. (I live in New Brunswick by the way). I think I will buy an aftermarket tailgate this summer, maybe powder coat this inside and load on the paint and clearcoat. It would be nice to get all new inner components as well, but JBG wants a lot of money for things that are pretty simple. (supply and demand I guess)

Kemicalburns - that was a good find on the tailgate. Did you paint afterwards??
 
Reply
Old Feb 1, 2005 | 11:54 AM
  #8  
cje07's Avatar
cje07
Elder User
Joined: Feb 2002
Posts: 703
Likes: 1
From: Rochester
Originally Posted by jacque_strap
I checked the junk yards, they didn't have anything. Bronco's are not very common around here, I've only counted 6 in the city so far. And the amount of salt they put on the roads here destroys most hope of finding good used body parts for cheap. (I live in New Brunswick by the way). I think I will buy an aftermarket tailgate this summer, maybe powder coat this inside and load on the paint and clearcoat. It would be nice to get all new inner components as well, but JBG wants a lot of money for things that are pretty simple. (supply and demand I guess)

Kemicalburns - that was a good find on the tailgate. Did you paint afterwards??
A brand new aftermarket shell around here will cost $230. Pretty cheap, add some good primer paint clear coat and maybe rhino-line the bottom 1/3 and inside as well. Make sure the drain holes are clear.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Feb 1, 2005 | 12:22 PM
  #9  
Kemicalburns's Avatar
Kemicalburns
Hotshot
20 Year Member
Liked
Joined: Jul 2002
Posts: 14,285
Likes: 12
From: Bend,OR
no i havent painted yet. it was grey and my truck is white but was no big deal
 
Reply




All times are GMT -5. The time now is 02:03 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE