When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
While backing a trailer the other day (in my 02), I was working the clutch like always and noticed if I held the clutch in too long, it seemed as if i was loosing hydraulic pressure. The throw on the pedal would disappear and the clutch would grab pretty much with the pedal on the floor. If I pump the pedal a few times it acts normal again. Regular driving seems normal. I'm assuming I have a slave cylinder going bad, letting the fluid bypass after time, but does anyone else have any other ideas? My fluid level is good with no visible leaks.
__________________ 2002 F-350 XLT 4x4 PSD 6spd SC SB SRW
2001 400ex SportTrax
1990 F-150 Lariat 4x4 I-6 5spd RC SB
---Also in Family---
2003 F-250 XLT FX4 6.0PSD TSA SC SB
2001 F-150 XLT 4x4 5.4 AT SC SB
While backing a trailer the other day (in my 02), I was working the clutch like always and noticed if I held the clutch in too long, it seemed as if i was loosing hydraulic pressure. The throw on the pedal would disappear and the clutch would grab pretty much with the pedal on the floor. If I pump the pedal a few times it acts normal again. Regular driving seems normal. I'm assuming I have a slave cylinder going bad, letting the fluid bypass after time, but does anyone else have any other ideas? My fluid level is good with no visible leaks.
If it's bleeding off like that, keep looking, the fluid will eventually go down. It will either bleed out the back of the master onto your foot, or out the front of the slave into the bell housing. I haven't done this yet myself, and somebody please jump in here to confirm, but I think that pulling the slave cylinder is very simple. The slave cylinder is held in by a push, turn and lock method similar to tail light bulbs in the way that they are held in. ( I think). Pull out the slave cylinder and see if it's wet.
That is exactly how it usually starts. Within a week you will have no clutch at all. The slave is very easy, just push and turn to disconnect from the bell housing, then drive out the roll pin to seperate the slave from the tubing.
The problem becomes getting the system re-bled once the replacement is in place, it's very difficult to get all the air out with the hydraulic system installed in the vehicle. An alternative would be to replace the entire hydraulic system....It comes assembled, serviced and pre-bled straight out of the box for about $125.
Kwik,
that just the hydraulic line your talking about, the slave cylinder itself is in the tranny, going from flywheel going back is pilot bearing, clutch disc, pressure plate, throw out bearing, then the slave cylinder. but like you said, you should see fluid leaking if it was really bad, however my old truck had a bad one that weeped out a little at a time and it was getting onto the disk and burning off. when the clutch finally went it was smooth on one side and like new on the other (about 25k miles)
could there be air in the line? air in the line would compress making the throw from the master cylinder ineffective... re-engaging the clutch... just a thought...
FYI. I've seen several of these (including twice on my truck) where the slave will leak internally, clutch will quit working, and there will be no evidence of fluid leaking anywhere.
An alternative would be to replace the entire hydraulic system....It comes assembled, serviced and pre-bled straight out of the box for about $125.
Any idea where I could get the assembly? Other than the dealer of course... Perhaps a more sturdy version?
I considered the air theory... but now it seems i'd be better off replacing the whole hydraulic system... better to spend the 125 now then the alternative later.. yow!
Am I wrong about the slave cylinder location? if so, Kwik, I apologize and to everyone else as well... I've not personally done a PSD tranny, but I have done several other Ford trannys, and in most cases (trucks) they are all about the same or similar... not to make excuses, but I've done it with the tranny out of the truck since I had to replacing clutch assembly...
Last edited by Technitom; Jan 25, 2005 at 11:42 AM.
Reason: additional information
Am I wrong about the slave cylinder location? if so, Kwik, I apologize and to everyone else as well... I've not personally done a PSD tranny, but I have done several other Ford trannys, and in most cases (trucks) they are all about the same or similar... not to make excuses, but I've done it with the tranny out of the truck since I had to replacing clutch assembly...
You are talking about an internal slave....the kind that rides on the input shaft. Several vehicles have internal slave's, but all the PSD's use an external slave, which is mounted to the ouside of the bell housing and uses a rod to apply pressure to the shift fork which houses the release (throw out) bearing.
Cookie,
thanks for the clarification, and again I apologize to all for any bogus info earlier, I'll do my best to keep my trap shut unless I know the PSD (not just ford) specific info.
It ended up being the master cylinder. I bought the whole setup for $140. The hardest part for me was getting the pushrod out of the old master cylinder. Thanks! It's nice to have a clutch again.
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level
Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath
Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.